Methods of repairing a defect in a polymeric composite structure are provided. The methods include disposing a patch over a defect in a polymeric composite structure; disposing a textured sheet over the polymeric patch, applying pressure to the polymeric patch and the textured sheet; and heating the polymeric patch. The textured sheet has a surface texture that is a negative of a surface texture of the polymeric composite structure.

Methods of repairing a defect in a polymeric composite structure are provided. The methods include disposing a patch over a defect in a polymeric composite structure; disposing a textured sheet over the polymeric patch, applying pressure to the polymeric patch and the textured sheet; and heating the polymeric patch. The textured sheet has a surface texture that is a negative of a surface texture of the polymeric composite structure.

A steam generator for use with a liner assembly for pipeline repair or reinforcement, includes: a water heater configured to heat water to generate steam; a water feed conduit configured to convey water to the water heater; an air heater configured to generate heated air; an air supply conduit configured to convey pressurized air to the air heater; a heated air supply conduit configured to convey heated air from the air heater to the water heater to yield a steam-air mixture; and an output conduit configured to convey the steam-air mixture from the water heater. An automated steam generator system including the steam generator is also described.

A repair system for repairing a polyolefin pipe containing a transitional film applied over and bonded to the pipe and a reinforcement system, applied over the transitional film. The transitional film has a first side adapted to bond to polyolefins and the reinforcement system contains a fiber-reinforced polyurethane system bonded to the second side of the transitional film. A system two polyolefin tubular members joined end-to-end containing two tubular members arranged such that their respective ends are adjacent, thereby defining a circumferential joint, a transitional film applied and bonded to the circumferential joint and at least a portion of the two tubular members, and a reinforcement system applied over the transitional film. The transitional film has a first side adapted to bond to polyolefins and the reinforcement system contains a fiber-reinforced polyurethane or a fiber-reinforced epoxy system bonded to the second side of the transitional film.

A repair system for repairing a polyolefin pipe containing a transitional film applied over and bonded to the pipe and a reinforcement system, applied over the transitional film. The transitional film has a first side adapted to bond to polyolefins and the reinforcement system contains a fiber-reinforced polyurethane system bonded to the second side of the transitional film. A system two polyolefin tubular members joined end-to-end containing two tubular members arranged such that their respective ends are adjacent, thereby defining a circumferential joint, a transitional film applied and bonded to the circumferential joint and at least a portion of the two tubular members, and a reinforcement system applied over the transitional film. The transitional film has a first side adapted to bond to polyolefins and the reinforcement system contains a fiber-reinforced polyurethane or a fiber-reinforced epoxy system bonded to the second side of the transitional film.

A system and method for nose cone edge delamination repair is provided. A nose cone may comprise an outer skirt having an aft edge, a flange, and a pin landing. The system and method may comprise trimming the aft edge of the nose cone to form a repaired edge. A first layer of fiberglass may be placed over repaired edge. A second layer of fiber glass may be placed over the first layer and the repaired edge. The first layer and second layer may be trimmed to create a spot face to allow for lower tolerances when installing the nose cone into a gas turbine engine.

A conductive terminal structure for a piezoelectric device used as part of a tire mountable apparatus is provided. Unlike known electrical connection structures which include a plurality of conductive terminals that are all exposed through a single insulating layer of the piezoelectric device, such as a top layer of the piezoelectric device, the electrical connection structure can be arranged in a one up, one down configuration. In this configuration, at least one conductive terminal is exposed through a top insulating layer of the piezoelectric device. In addition, at least one conductive terminal of a piezoelectric component is exposed through a bottom insulating layer of the piezoelectric device. The electrical connection structure can be used in combination with a connector assembly design to preserve the integrity of the electrical connection between the electrical and mechanical connection structure and a printed circuit board.

A conductive terminal structure for a piezoelectric device used as part of a tire mountable apparatus is provided. Unlike known electrical connection structures which include a plurality of conductive terminals that are all exposed through a single insulating layer of the piezoelectric device, such as a top layer of the piezoelectric device, the electrical connection structure can be arranged in a one up, one down configuration. In this configuration, at least one conductive terminal is exposed through a top insulating layer of the piezoelectric device. In addition, at least one conductive terminal of a piezoelectric component is exposed through a bottom insulating layer of the piezoelectric device. The electrical connection structure can be used in combination with a connector assembly design to preserve the integrity of the electrical connection between the electrical and mechanical connection structure and a printed circuit board.

A processing apparatus such as a heating and/or debulking apparatus that may be used to debulk a plurality of uncured composite layers to form an article such as an aircraft component may include a plurality of interconnected smart susceptor heater blankets. The plurality of smart susceptor heater blankets may be connected in series or in parallel, and may be controlled to uniformly heat the component during formation.

The present disclosure relates to a method of repairing a damaged portion of a perforated skin of a panel using a doubler made of composite material which is designed to be applied to the damaged portion of the perforated skin. The method includes at least one step in which a sealing film is applied to the damaged portion of the perforated skin in order to temporarily seal the perforations in the skin, and a step in which the doubler is produced over the previously deposited sealing film.