A method of forming an oral care implement, a method of forming a head plate for an oral care implement, and an oral care implement or head plate formed therefrom. The head plate may have micro-sized or fine features. The method may include providing an amount of a first solid material upstream of a first mold cavity; prior to the first solid material entering the first mold cavity, applying ultrasonic energy to the first solid material to melt the first solid material into a first molten material; flowing the first molten material into the first mold cavity; allowing the first molten material to harden within the first mold cavity to form a head plate comprising micro-sized features; forming a body from a second material, the body including a handle portion and a head portion; and coupling the head plate to the head portion of the body.

A method using an injection device having an outlet through which a liquid is injected into a preform and includes the steps of placing a preform in a malleable state in fluidic communication with an outlet of the injection device, forming the container by expanding the preform during a forming step, the forming step including at least an injection step, wherein pressurized liquid is injected into the preform through the outlet of the injection device such that the liquid expends expands the preform into a container and fills the container. The method includes a step of heating the wall of the preform during at least a part of the forming step by vibrating the wall of the preform.

A method and an apparatus of forming a three-dimensional object includes providing a carrier and an optically transparent member having a build surface. The carrier and the build surface define a build region therebetween. The method further includes filling said build region with a polymerizable liquid; continuously or intermittently irradiating said build region with light through said optically transparent member to form a solid polymer from said polymerizable liquid; applying a reduced pressure and/or polymer inhibitor-enriched gas to the polymerizable liquid through the optically transparent member to thereby reduce a gas content of the polymerizable liquid; and continuously or intermittently advancing (e.g., sequentially or concurrently with said irradiating step) said carrier away from said build surface to form said three-dimensional object from said solid polymer.

A twin-screw extruder is configured to produce rolls of plastic stretch film on a continuous basis, starting from the extrusion of granules of one or more polymers an using cast extrusion.

Described herein are three-dimensional (3D) printer systems and methods, which may provide for continuous pull 3D printing. An illustrative 3D printer includes: a resin container, a base plate, a light source arranged below the resin container and operable to cure resin in the resin container; and a control system operable to: (a) receive model data specifying a 3D structure; (b) determine 2D images corresponding to layers of the 3D object; and (c) generate control signals to operate the light source and the base plate to sequentially form the layers of the 3D object onto the base plate, wherein the base plate moves a formed portion of the 3D object upward after formation of each layer, and wherein at least a surface of a formed portion of the 3D object remains in contact with the resin in the resin container throughout the formation of the layers of the 3D object.

A method for preparing a compact of resin compound comprising the following steps (a) to (c): (a) a preparation step of mounting a sheet-shaped or block-shaped compact of resin compound including a resin composition, which contains a filler having magnetic anisotropy and is solidified by curing or by being advanced to a B-stage, on a transportation unit which is movable in the horizontal direction, and covering at least a top surface of the compact of resin compound with a cover material; (b) a step of applying a magnetic field to the compact of resin compound obtained in the step (a) with a bulk superconductor magnet having a central magnetic flux density of 1 T or more; and (c) a step of moving the compact of resin compound in the horizontal direction and scanning it while applying vibrations to the compact of resin compound mounted on a region of a central part of the bulk superconductor magnet under application of a magnetic field.

A process for producing moldings from a powder based on thermoplastic elastomers, wherein the powder is placed on a mold or in a mold and by means of electromagnetic radiation is heated to an extent such that the powder undergoes at least partial melting and thus fuses to afford the molding and the frequency of the electromagnetic radiation is between 0.01 GHz and 300 GHz.

There is provided a crack repairing method for suppressing a crack growth in a wall portion. The crack repairing method includes an injection step in which working fluid is injected into a crack formed into a surface of the wall portion of a target object and a vibration step in which vibration is applied to the working fluid in a direction from an crack initiation portion of the crack on the surface to an inner end portion of the crack. The crack repairing method further includes a deformation step in which a cavity is generated in the working fluid by the applied vibration and compressive residual stress is generated at the inner end portion of the crack.

Described herein are three-dimensional (3D) printer systems and methods, which may provide for continuous pull 3D printing. An illustrative 3D printer includes: a resin container, a base plate, a light source arranged below the resin container and operable to cure resin in the resin container; and a control system operable to: (a) receive model data specifying a 3D structure; (b) determine 2D images corresponding to layers of the 3D object; and (c) generate control signals to operate the light source and the base plate to sequentially form the layers of the 3D object onto the base plate, wherein the base plate moves a formed portion of the 3D object upward after formation of each layer, and wherein at least a surface of a formed portion of the 3D object remains in contact with the resin in the resin container throughout the formation of the layers of the 3D object.

A method and a device for forming a pattern improve transfer accuracy by reducing the number of fine bubbles remaining in a transfer material, and the number of bubbles that remain in a pattern when the pressure application on a film is finished before the transfer material completely fills the mold pattern. The method and a device include: filling a pattern of a mold with a transfer material by applying an ultrasonic vibration to the transfer material; and transferring the transfer material filling the pattern to a transfer target.