Exemplary embodiments of the present disclosure provide a method and apparatus for forming an ophthalmic lens. An exemplary method includes providing a plurality of posterior tools each having a posterior optic defining surface and a plurality of anterior tools each having an anterior optic defining surface, wherein each one of the plurality of posterior tools has a different central posterior optic defining surface including a unique conic section. The method further includes selecting one of the plurality of posterior tools and one of the plurality of anterior tools based on a criteria, and forming a posterior mold by the selected one of the plurality of posterior tools and an anterior mold by the selected one of the plurality of anterior tools, the posterior mold and the anterior mold operable to form an ophthalmic lens having the criteria.

Apparatuses, systems and methods for providing improved intraocular lenses (IOLs), include features for reducing side effects, such as halos, glare and best focus shifts, in multifocal refractive lenses and extended depth of focus lenses. Exemplary ophthalmic lenses can include a continuous, power progressive aspheric surface based on two or more merged optical zones, the aspheric surface being defined by a single aspheric equation. Continuous power progressive intraocular lenses can mitigate optical side effects that typically result from abrupt optical steps. Aspheric power progressive and aspheric extended depth of focus lenses can be combined with diffractive lens profiles to further enhance visual performance while minimizing dysphotopsia effects. The combination can provide an increased depth of focus that is greater than an individual depth of focus of either the refractive profile or the diffractive profile.

An aspect of the present disclosure provides a method of fabricating a lens using gravity. The method comprises depositing a first transparent solution on an underside of a flat smooth material. Cross-linking of the deposited first transparent solution is then activated to form a support layer. A second transparent solution is deposited onto the surface of the support layer. Cross-linking of the second transparent solution is then activated.

A method of manufacturing of an astigmatic contact lens having a toric portion and a ballast portion such that said ballast portion causes the toric portion of the contact lens to properly orient in the eye of the wearer. The toric lenses are manufactured by an effective process control method for cylinder axis angle in toric lens production by modifying the target cylinder angle for mold rotation by eliminating the accumulative cylinder axis error from all previous steps including tool making, tool assembly, and molding. The amount modifying the target angle is determined by accurately determine the true cylinder axis on the corresponding mold by using a high-resolution interferometer, such as FISBA FS10M or equivalent models from Trioptics μShape® vertical series.

An optical device (201) comprises a lens (205) having a light ingress surface (206) and a light egress surface (207). The light ingress surface comprises one or more V-shaped projections on a center area (208) of the light ingress surface and the light ingress surface is free from corners on areas (209) outside the center area. Each V-shaped projection is shaped so that a surface penetration takes place when a light beam arrives at a side surface of the V-shaped projection and a total internal reflection takes place when the light beam arrives at the other side surface of the V-shaped projection. Thus, obliquely arriving light beams emitted by edge areas of a light emitting surface (213) of a light source (202) are mixed better with light beams emitted by other areas of the light emitting surface. Therefore, undesired color variations within a light distribution pattern are reduced.

In an aspect, a method for additive manufacture of a three-dimensional object based on a computational model comprises steps of: grayscale photohardening a precursor material to form a portion of the object; and applying a hardened meniscus coating at a feature of the object; wherein the three-dimensional object is formed via at least the combination of the steps of gray scale photohardening and applying the meniscus coating. In some embodiments, the grayscale photohardening step is a grayscale photopolymerization step. In some embodiments, the applying a hardened meniscus coating step is a meniscus equilibrium post-curing step.

Ophthalmic lenses are described herein. An example ophthalmic lens may comprise a first surface. The example ophthalmic lens may comprise a second surface disposed opposite the first surface and defining a volume of lens material therebetween. The ophthalmic lens may exhibit a first cylinder power. A difference of the volume of lens material of the ophthalmic lens and a volume of lens material of a comparative lens may be minimized. The comparative lens may consist essentially of the same lens material as the ophthalmic lens and exhibit a second cylinder power different from the first cylinder power.

Apparatuses, systems and methods for providing improved intraocular lenses (IOLs), include features for reducing side effects, such as halos, glare and best focus shifts, in multifocal refractive lenses and extended depth of focus lenses. Exemplary ophthalmic lenses can include a continuous, power progressive aspheric surface based on two or more merged optical zones, the aspheric surface being defined by a single aspheric equation. Continuous power progressive intraocular lenses can mitigate optical side effects that typically result from abrupt optical steps. Aspheric power progressive and aspheric extended depth of focus lenses can be combined with diffractive lens profiles to further enhance visual performance while minimizing dysphotopsia effects. The combination can provide an increased depth of focus that is greater than an individual depth of focus of either the refractive profile or the diffractive profile.

Apparatuses, systems and methods for providing improved intraocular lenses (IOLs), include features for reducing side effects, such as halos, glare and best focus shifts, in multifocal refractive lenses and extended depth of focus lenses. Exemplary ophthalmic lenses can include a continuous, power progressive aspheric surface based on two or more merged optical zones, the aspheric surface being defined by a single aspheric equation. Continuous power progressive intraocular lenses can mitigate optical side effects that typically result from abrupt optical steps. Aspheric power progressive and aspheric extended depth of focus lenses can be combined with diffractive lens profiles to further enhance visual performance while minimizing dysphotopsia effects. The combination can provide an increased depth of focus that is greater than an individual depth of focus of either the refractive profile or the diffractive profile

A manufacturing method of a plastic lens formed by using a metal mold having a fixed mold and a movable mold. The plastic lens comprises a flange part surrounding a lens face, and an image side face of the flange part comprises a black coating part and an outer peripheral part. The manufacturing method may include a molding process in which the plastic lens is molded by using the fixed mold for molding an object side lens face and the movable mold for molding an image side lens face and the flange part, a mold opening process in which the metal mold is opened by moving the movable mold, and a pushing-out process in which the outer peripheral part is pushed out by an ejector pin disposed in the movable mold when the mold opening process is performed or, after the mold opening process has been performed.