The present disclosure relates to a method for producing an optical element, for example a lens, for example a headlight lens, for example for vehicle headlights or motor vehicle headlights, wherein an optical component part having an (optically effective) convex surface made of a first transparent optical material is provided and/or produced; a mold having a concave cavity and optical material is provided and/or produced; liquid transparent second optical material is placed into the concave cavity of the mold; and the optical component part having the convexly curved surface is pressed into the concave cavity of the mold such that an optically effective coating is formed on the convexly curved surface.

The invention provide a method for producing coated silicone hydrogel contact lenses in a cost-effective and environmentally friendly manner. The method is free of lens extraction step and comprises: curing thermally or actinically in a lens mold a polymerizable composition that comprises at least one hydrophilized polysiloxane vinylic crosslinker, hydroxyethyl methacrylate, C.sub.1-C.sub.2 alkoxyethyl (meth)acrylate, at least one free-radical initiator, and at least one solvent selected from the group consisting of water, propylene glycol, and/or a low-molecular weight polyethyleneglycol; and heating the cast-molded silicone hydrogel contact lens in an aqueous coating solution to form a coated silicone hydrogel contact lens comprising a bulk silicone hydrogel material and a layer of a crosslinked hydrophilic polymeric material that is covalently attached onto the bulk silicone hydrogel material. Resultant contact lenses are optically clear and wettable and have a relatively high oxygen permeability.

A method for manufacturing a free-form optical component in an injection unit and a painting tool including at least one cavity. Initially, the manufacturing of the free-form optical component as a cover plate takes place by injection molding or injection embossing of a transparent plastic material in the injection unit. The introduction then takes place of a laser-transparent, opaque paint material into a one-sided gap between the cover plate and a boundary of the first cavity of the painting tool. The treated cover plate is turned into a second cavity of the painting tool and the introduction of a self-healing paint layer into the second cavity takes place in such a way that a gap surrounding the treated cover plate is completely filled by the self-healing plastic material and surrounds the free-form optical component.

Systems, articles, and methods integrate photopolymer film with eyeglass lenses. One or more hologram(s) may be recorded into/onto the photopolymer file to enable the lens to be used as a transparent holographic combiner in a wearable heads-up display employing an image source, such as a microdisplay or a scanning laser projector. The methods of integrating photopolymer film with eyeglass lenses include: positioning photopolymer film in a lens mold and casting the lends around the photopolymer film; sandwiching photopolymer film in between two portions of a lens applying photo polymer film to a concave surface of a lens and/or affixing a planar carrier (with photopolymer film thereon) to two points across a length of a concave surface of a lens.

An optical element includes a first substrate having a first surface, a resin member disposed on the first surface, and a second substrate disposed above the resin member with a joining member interposed therebetween. The resin member has a first region contacting the joining member and a second region surrounding the first region and not contacting the joining member. An inclined portion having a thickness increasing from a starting point located in the second region toward an outer circumference of the resin member, is disposed in the second region. A tangent of the first surface, orthogonal to a normal of the first surface passing through the starting point, and a straight line passing through the starting point and a point at which the inclined portion has a largest thickness, form an angle of 25° or more and 45° or less.

A casting method involves providing a precursor to a mold that includes a deformable surface overlying a chamber, shaping the deformable surface according to a surface profile by adjusting a fluid pressure within the chamber and driving one or more actuators that are configured to distort the deformable surface, and solidifying the precursor while the deformable surface is shaped according to the surface profile to form an optical element.

A fabrication system comprising a chamber containing an immersion liquid, a reservoir comprising a curable liquid being immiscible with said immersion liquid, the reservoir in fluid communication with a port configured for transferring the curable liquid into said chamber; an actuator configured for being in operable communication with said reservoir; a support configured for binding said curable liquid and in operable communication with said port. Further, a method for manufacturing a cured article with a predetermined shape is provided.

A lens element intended to be worn in front of an eye of a wearer having a refraction area having a refractive power based on a prescription for said eye of the wearer, an a plurality of at least two optical elements having an optical function of not focusing an image on the retina of the eye of the wearer, wherein the refraction area comprises a plurality of respectively independent island-shaped areas, the refraction area is formed as the area other than the optical elements and each refraction island shape area is within one optical element.

Apparatuses and methods for multistage molding of contact lenses containing low oxygen permeable components or oxygen impermeable components. Components may be embedded within a contact lens by forming a device on a polymer substrate, molding a spacer onto a male mold, bonding the device to the spacer, removing the polymer substrate, and molding the remainder of the contact lens.

An apparatus for simultaneously manufacturing a plurality of plastic molds comprises: an injection molding tool comprising a first and second molding tool halves and —a gripper tool comprising a plurality of gripper members to which suction can be applied. The first and second molding tool halves are movable into the closed position and into an open position. A front surface of the first molding members comprises recesses to allow the formation of pins projecting from the rear surface the plastic mold into the recesses to make the plastic molds adhere to the first molding members. The gripper tool is movably arranged only in a direction parallel to the first surface into the space formed between the first and second surfaces for transferring the plastic molds to the gripper members and out of this space again.