Disclosed is a method for producing a mold obtained by providing a monolithic optical lens element having at least a finished optical surface, the monolithic optical lens element being made of an organic material. The method includes: coating the finished optical surface with an electrically conductive material; depositing on the coated finished optical surface a layer of metal to produce a metal element having a surface which is a replication of the finished optical surface; and separating the monolithic optical lens element and the metal element, the metal element forming a mold replicating the finished optical surface of the monolithic optical lens element.

By providing a rib portion 40 having a constant height in the range from 50% to 120% of the height of the highest point of a split lens structure between a plurality of split lenses, even when roll forming is performed at a high speed, trapping of air bubbles can be inhibited, and resin flow can be promoted; therefore, an optical element 10 having a surface on which a lens shape is formed and having a special optical effect can be obtained with few structural defects and high productivity.

A method for avoiding the entrapment of air bubbles (5) in a lens forming material, in particular in a low viscosity lens forming material, in an ophthalmic lens manufacturing process using mold halves (2; 3) each having a lens forming surface (21; 31) comprises electrostatically charging a predetermined portion of the lens forming surface (21; 31) of the mold half (2; 3) prior to the predetermined portion of the lens forming surface (21; 31) coming into contact with the lens forming material (4).

Methods and apparatus for making lens assemblies that can be placed on an eye of a person and that include at least one component are described. Generally, a first lens member (100) and a second lens member (200) are formed. The second lens member (200) is transferred to a compliant stage (210). At least one component is placed in contact with one of the lens members (100, 200). The second lens member (200) is placed in contact with the first lens member (100) such that the compliant stage (210) can provide compression to the first and second lens members (100, 200). The second lens member (200) and the first lens member (100) are coupled together to form a lens assembly (10) with the at least one component located between the two lens members (100, 200).

The present invention relates to a lens and a camera module comprising same. A lens according to one embodiment of the present invention comprises: an optical part constituting an optical surface of the lens; a flange part formed on the periphery of the optical part; a first cutting part formed on one side of the flange part; and a second cutting part formed on the other side of the flange part, wherein the first cutting part and the second cutting part may be formed to form angles which are perpendicular to each other with respect to the central axis of the optical part. Accordingly, it is possible to reduce a lens shape error which occurs when assembling a lens, and prevent a decrease in the resolution of the lens.

Disclosed are methods, systems, and apparatus for manufacturing an ophthalmic lens component. In one embodiment, a method includes placing at least part of a soluble core component on a first molding surface of a first mold component or a second molding surface of a second mold component, mating the second mold component to the first mold component to form an assembled mold comprising a mold cavity, introducing a lens component material into the mold cavity, curing the lens component material within the assembled mold to form a molded lens component, and immersing the molded lens component in a solvent to dissolve the soluble core component. At least one of the first mold component and the second mold component can also be made of a soluble material.

Disclosed herein is a lens comprising a central portion that comprises a first polymer; and a peripheral portion that comprises a second polymer; where the peripheral portion surrounds the central portion; and where the peripheral portion has a skeletal density that is greater than its bulk density. Disclosed herein too is a method of manufacturing a lens comprising injecting into a mold a molten polymer to produce the lens; where the lens comprises a central portion; and a peripheral portion; where the peripheral portion surrounds the central portion; and where the peripheral portion has a skeletal density that is greater than its bulk density.

Disclosed in this specification is a casting cup assembly comprising frontcurve and basecurve molds which of which includes a ring that circumscribes the respective concave and convex mold surface. When the casting cup is assembled, the rings align and minimize de-centering and tilting of the concave and convex mold surfaces which, in turn, reduces edge defects.

Systems, articles, and methods that integrate photopolymer film with eyeglass lenses are described. One or more hologram(s) may be recorded into/onto the photopolymer file to enable the lens to be used as a transparent holographic combiner in a wearable heads-up display employing an image source, such as a microdisplay or a scanning laser projector. The methods of integrating photopolymer film with eyeglass lenses include: positioning photopolymer film in a lens mold and casting the lends around the photopolymer film; sandwiching photopolymer film in between two portions of a lens' applying photopolymer film to a concave surface of a lens' and/or affixing a planar carrier (with photopolymer film thereon) to two points across a length of a concave surface of a lens. Respective lenses manufactured/adapted by each of these processes are also described.

An ophthalmic lens incorporating an optically functional wafer having improved adhesion to a polymerized polyurea-urethane bulk lens resin.