A light diffusion plate is configured to be assembled with a blue light source module having blue Mini LEDs to form a white light backlight module. The light diffusion plate is added with organic dyes with light-emission wavelength of 490-650 nm in order to convert the blue light into white light. The light diffusion plate is made by a foaming extrusion process and contains a plurality of micro-bubbles with a size of 60-400 ?m and a weight-reduction ratio of 15-25% for improving the uniformity of white light and resolving the MURA problem. The size of micro-bubbles is controlled by reducing the temperature of at the exit end of the T-die head, such that the wavelength of the white light emitted from the light diffusion plate can be narrower to achieve the effect of wider color gamut display.

A method of making optical diffuser elements (20) includes providing a substrate (100) composed of a polymer material and having openings (102) therein. An optical diffuser material (110) is dispensed into the openings (102), and the optical diffuser material (110) is hardened to form a sheet (200) composed of regions of the optical diffuser material (110) surrounded laterally by the polymer material. The method includes separating the sheet (200) into multiple optical diffuser elements (30) that retain their mechanical stability and optical properties when subjected to a reflow process.

A light source assembly is provided, including a substrate; a light-emitting element disposed on the substrate; and an optical film disposed on the light-emitting element. A diffuser layer is disposed between the optical film and the light-emitting element, wherein a haze of the diffuser layer is greater than 85%, a distance between the diffuser layer and the light-emitting element is in a range from 0 mm to 10 mm, and a thickness of the light-emitting element is less than the distance.

This invention discloses a method of forming a prism sheet. The method comprises: providing a substrate having a major light input surface and a major light output surface opposite to the major light input surface; forming a prismatic structure on the major light output surface of the substrate; and forming an uneven structure on the major light input surface of the substrate, wherein forming the uneven structure on the major light input surface of the substrate comprises: providing a hard tool having a smoothly-curved shape such that the penetrating width of the hard tool increases as the penetrating depth of the hard tool increases; penetrating the hard tool into a mold and repeatedly moving the hard tool up and down to form a plurality of smoothly-curved concave shapes along a first path on the mold; and using the cut surface of the mold to emboss a thin film on the second path corresponding to the first path on the major light input surface of the substrate to form a plurality of convex shapes one-to-one corresponding to the plurality of smoothly-curved concave shapes on the second path on the major light input surface of the substrate; wherein the hard tool is not pulled away from the uncut surface of the mold so as to form the cut mold for embossing the thin film on the major light input surface of the substrate such that there is no space between each two adjacent convex shapes along the second path on the major light input surface of the substrate to maximize the uneven optical diffusing area on the second path on the major light input surface of the substrate.

A method of producing a converter component for an optoelectronic lighting apparatus includes forming a layer stack having an injection-molded or extruded conversion layer and an injection-molded or extruded diffuser layer. A converter component for an optoelectronic lighting apparatus includes a layer stack including an injection-molded or extruded conversion layer, and an injection-molded or extruded diffuser layer.

A method for manufacturing of a lens for distribution of light from a light emitter. The method provides an injection-molding cavity defined by a shape-forming configuration with a texturing in at least one area of the cavity. A thermoplastic elastomer is injected into the cavity shaping a lens-region thickness of the elastomer. Such lens-region thickness is cooled and set prior to sinking of the elastomer such that the lens-region thickness retains the texturing of the shape-forming configuration forming a textured surface portion of the lens.

In an anisotropic optical film including two or more anisotropic light diffusion layers where a linear transmittance varies depending on an incident light angle, each of the anisotropic light diffusion layers has a matrix region and a plurality of pillar regions that differ in refractive index from the matrix region, at least two types of anisotropic light diffusion layers (a) and (b) that differ in aspect ratio between a short diameter and a long diameter at a cross section perpendicular to an orientation direction of the pillar regions are used as the anisotropic light diffusion layers, the aspect ratio between the short diameter and the long diameter in the pillar regions is made less than 2 in the anisotropic light diffusion layer (a), and the aspect ratio between the short diameter and the long diameter in the pillar regions is made 2 or more and 20 or less in the anisotropic light diffusion layer (b).

A system and a method include a substrate wrinkled coating having a substrate, and a curing layer on top of the substrate. The curing layer includes a partially cured portion directly atop the substrate, and a completely cured portion having light-diffusive wrinkles on top of the partially cured portion. Properties of the light-diffusive wrinkles are controlled by one or more curing parameters, and a composition of the partially cured portion is the same as a composition of the completely cured portion.

In a backlight module, a diffusive structure and a prism structure are replaced by a diffusive prism film formed on a substrate and transferred via In-Mold Decoration by Roller (IMR) to a light guide body via injection molding. A reflection film is also transferred to an opposite side of the light guide body via the same way. In such way, optical films may be readily transferred to the light guide body via two-side IMR during the process of injection molding of the light guide body, saving room taken by substrates of the optical components.

A light diffusion plate is configured to be assembled with a blue light source module having blue Mini LEDs to form a white light backlight module. The light diffusion plate is added with organic dyes with light-emission wavelength of 490-650 nm in order to convert the blue light into white light. The light diffusion plate is made by a foaming extrusion process and contains a plurality of micro-bubbles with a size of 60-400 m and a weight-reduction ratio of 15-25% for improving the uniformity of white light and resolving the MURA problem. The size of micro-bubbles is controlled by reducing the temperature of at the exit end of the T-die head, such that the wavelength of the white light emitted from the light diffusion plate can be narrower to achieve the effect of wider color gamut display.