A length of optical fiber has a core, a cladding layer surrounding the core and a coating layer applied over the cladding layer along the fiber for protecting the fiber. The coating layer is applied so that gaps of a certain width are defined intermittently in the coating layer over the length of fiber. The gaps in the coating layer have a depth D that is set to expose the cladding layer enough within the gaps so that the exposed cladding layer and the surrounded core can be fusion spliced or terminated with minimal if any required stripping of the coating layer off of the cladding layer.

Embodiments of the present disclosure generally relate to a method for forming an optical component, for example, for a virtual reality or augmented reality display device. In one embodiment, the method includes forming a first layer on a substrate, and the first layer has a first refractive index. The method further includes pressing a stamp having a pattern onto the first layer, and the pattern of the stamp is transferred to the first layer to form a patterned first layer. The method further includes forming a second layer on the patterned first layer by spin coating, and the second layer has a second refractive index greater than the first refractive index. The second layer having the high refractive index is formed by spin coating, leading to improved nanoparticle uniformity in the second layer.

Methods for coating an optical component with a sharp-edged structure and an optical component are provided. In a variant of the method, the sharp-edged structure in the optical component is rounded in that a lacquer that forms a lacquer meniscus is applied to the sharp-edged structure and subsequently solidified, the lacquer meniscus forming the rounding after the lacquer has solidified. After the rounding, a coating is applied to the optical component, the coating being applied at least to the lacquer meniscus.

An optical fiber manufacturing apparatus includes a heating furnace configured to heat and melt an optical fiber preform; a pulling mechanism configured to adjust an outer diameter of a glass optical fiber by drawing out the glass optical fiber from the optical fiber preform melted through the heating by the heating furnace, and to draw the glass optical fiber that has been adjusted in outer diameter; a coating mechanism configured to apply a predetermined resin on an outer circumference of the glass optical fiber that has been adjusted in outer diameter; and a transport mechanism configured to returnably retract the coating mechanism from a passage route of the glass optical fiber.

An optical communication cable includes a jacket having an interior surface that defines a cable jacket internal cross-sectional area and a plurality of optical fibers, wherein less than 60% of the cable jacket internal cross-sectional area is occupied by the cross-sectional area of the plurality of optical fibers. A scaffolding structure is provided adjacent to and supporting the jacket such that when the jacket is subjected to a burn and melts, the melted jacket material bonds to the scaffolding structure rather than sloughing off.

A light-guide device includes a light guiding element (13) with a number of faces, including two parallel faces (26), for guiding light by internal reflection. A transparent optical element (19) has an interface surface for attachment to a coupling surface (14) of the light guiding element, and is configured such that light propagating within the transparent optical element passes through the interface surface and the coupling surface (14) so as to propagate within the light guiding element (13). A non-transparent coating (15) is applied to at least part of one or more faces of the light guiding element (13), defining an edge (17) adjacent to, or overlapping, the coupling surface (14) of the light guiding element (13). A quantity of transparent adhesive is deployed between the coupling surface and the interface surface so as to form an optically transmissive interface. An overspill region 31 of the adhesive extends to, and overlaps, the edge (17).

An optical fiber re-coating device of the invention includes an optical fiber coater that includes: a pair of glass members having grooves formed thereon; and two bases on which the respective glass members are provided, wherein at least one of the paired glass members has a cross section in a direction vertical to a mounting surface of the bases, the cross section is formed in a trapezoidal shape, the groove is provided on a short side of the trapezoidal shape, and an inclined surface of the glass member including an inclined side of the trapezoidal shape is pressed, and the glass member is thereby fixed to the base.

An optical fiber manufacturing apparatus includes a heating furnace configured to heat and melt an optical fiber preform; a pulling mechanism configured to adjust an outer diameter of a glass optical fiber by drawing out the glass optical fiber from the optical fiber preform melted through the heating by the heating furnace, and to draw the glass optical fiber that has been adjusted in outer diameter; a coating mechanism configured to apply a predetermined resin on an outer circumference of the glass optical fiber that has been adjusted in outer diameter; and a transport mechanism configured to returnably retract the coating mechanism from a passage route of the glass optical fiber.

Embodiments of the present disclosure generally relate to a method for forming an optical component, for example, for a virtual reality or augmented reality display device. In one embodiment, the method includes forming a first layer on a substrate, and the first layer has a first refractive index. The method further includes pressing a stamp having a pattern onto the first layer, and the pattern of the stamp is transferred to the first layer to form a patterned first layer. The method further includes forming a second layer on the patterned first layer by spin coating, and the second layer has a second refractive index greater than the first refractive index. The second layer having the high refractive index is formed by spin coating, leading to improved nanoparticle uniformity in the second layer.

A light-guide device includes a light guiding element (13) with a number of faces, including two parallel faces (26), for guiding light by internal reflection. A transparent optical element (19) has an interface surface for attachment to a coupling surface (14) of the light guiding element, and is configured such that light propagating within the transparent optical element passes through the interface surface and the coupling surface (14) so as to propagate within the light guiding element (13). A non-transparent coating (15) is applied to at least part of one or more faces of the light guiding element (13), defining an edge (17) adjacent to, or overlapping, the coupling surface (14) of the light guiding element (13). A quantity of transparent adhesive is deployed between the coupling surface and the interface surface so as to form an optically transmissive interface. An overspill region 31 of the adhesive extends to, and overlaps, the edge (17).