A system and method for efficiently modifying the surface of an intraocular lenses to reduce tackiness and improve lens unfold time and unfold time consistency, and a product created using the system and method, is disclosed. In some embodiments, the system and method utilizes at least part of a lens-forming device as a mask.

Disclosed is a method for manufacturing an ophthalmic lens to be mounted in a frame, the ophthalmic lens including an optical front face, an optical rear face, and a peripheral edge that surrounds the optical front and rear faces and that has a base portion carrying a fixing unit suitable for attaching the ophthalmic lens to at least a part of the frame, the method includes the steps of: determining a central part of the ophthalmic lens that includes at least one of the optical front face and the optical rear face; determining the peripheral edge with the fixing unit; calculating a planned manufactured device including both the fixing unit and the central part together; and manufacturing, using an additive manufacturing technology, the planned manufactured device in order to form the ophthalmic lens.

A spectacle lens blank has an optically finished surface and a cylinder edge surface, and a protective film applied on the optically finished surface. The protective film is also arranged on the cylinder edge surface. A method for producing a spectacle lens from a spectacle lens blank having an optically finished surface and a cylinder edge surface, in which a protective film is applied onto the optically finished surface is also disclosed. Procedurally, the protective film is also applied onto the cylinder edge surface. Lastly, a device for producing a spectacle lens from a spectacle lens blank having an optically finished surface and a cylinder edge surface is disclosed, in which a protective film is applied onto the optically finished surface. An application unit for applying the protective film onto the cylinder edge surface is also disclosed.

An optical elements holder device for a coating station is provided, including: a sheet carrier having holes and presenting a shape of a dome or a part of a dome; and elastic blocking means fixed to the sheet carrier associated with each hole and including at least three elastic contact portions distributed on a circumference of each hole and configured to block a block piece carrying a lens blank to hold the lens blank in a predetermined position for coating. A coating station for optical elements and a method for coating an optical element in a coating station are also provided.

A mandrel for holding and positioning an intraocular lens blank during manufacturing includes a shank portion having a central axis and a lens blank holding section configured to hold the lens blank. The holding section includes a central cavity formed concentrically with the central axis of the mandrel. Projections are formed on a surface of the central cavity and are configured to support a first surface of the lens blank at a fixed distance from the surface of the central cavity. A ring fits within a peripheral portion of the central cavity to hold a second opposing surface of the lens blank. A method for making an intraocular lens using the mandrel includes filling the space formed under the first surface of the lens with a liquid, such as water, freezing the liquid, and then machining and/or milling the second surface of the lens blank.

A set includes a molding device having a molding face having the same shape as a contact face of the blocking device. A removable overlay of rigid material has a first face attached to a first face of the semi-finished optical element and a second face opposite to the first face having the same shape as the contact face of the blocking device, the set being configured for having a first subset configuration in which the second face of the removable overlay is in molding contact with the molding face of the molding device, then a second subset configuration in which the second face of the removable overlay is free and then a third subset configuration in which the second face of the removable overlay is retained in contact with the contact face of the blocking device.

A spectacle lens blank has an optically finished surface and a cylinder edge surface, and a protective film applied on the optically finished surface. The protective film is also arranged on the cylinder edge surface. A method for producing a spectacle lens from a spectacle lens blank having an optically finished surface and a cylinder edge surface, in which a protective film is applied onto the optically finished surface is also disclosed. Procedurally, the protective film is also applied onto the cylinder edge surface. Lastly, a device for producing a spectacle lens from a spectacle lens blank having an optically finished surface and a cylinder edge surface is disclosed, in which a protective film is applied onto the optically finished surface. An application unit for applying the protective film onto the cylinder edge surface is also disclosed.

A method for manufacturing a spectacle lens according to a prescription includes: blocking or fixing a semi-finished spectacle lens blank having a first face possessing a final curvature and a second face opposite the first face on a block piece or a vacuum or holding chuck, respectively, wherein the first face of the semi-finished spectacle lens blank faces the block piece or the vacuum or holding chuck, respectively; surfacing the blocked or fixed semi-finished spectacle lens blank on the second face to obtain a final curvature of the second face; and deblocking the surfaced spectacle lens blank from the block piece or removing the surfaced spectacle lens blank from the vacuum or holding chuck prior to any subsequent coating step. The first face is coated with a top coating having a surface energy of less than 20 mJ/m.sup.2.

The invention concerns a method of manufacturing an ophthalmic lens, comprising the steps of providing, mounting and blocking a substrate (10) on a machining support unit (65), surfacing an upper face (12) of said substrate, edging a peripheral edge (13) of said substrate, wherein said machining support unit comprises a surfacing member (40) and an edging member (30) which are separable, said surfacing member having a cavity (51) in which said edging member is located during said step of surfacing, said surfacing and edging members being configured so that said substrate is mounted and blocked on said machining support unit in a first predetermined position for the surfacing and the edging and, between said steps of surfacing and edging, the method comprises the step of withdrawing said surfacing member from said machining support unit by retaining said substrate on said edging member.

A compensating pad for applying to an ophthalmic lens blank to be blocked, or for interposing between an ophthalmic lens blank and a block piece. The compensating pad comprises a main body that is designed to be elastic having a maximum thickness corresponding to a maximum layer thickness difference of the ophthalmic lens blank, in order to locally compensate for the layer thickness difference of the blocked ophthalmic lens blank.