Disclosed is a semi-finished lens that includes a blank formed in a first material having a first hardness, the blank having an outline, a first face and a second face configured to be surfaced so as to constitute a first optical face of the ophthalmic lens, and a top layer formed in a second material having a second hardness greater than the first hardness, the top layer having an outline, a first face and a second face, the second face of the top layer being arranged on the first face of the blank. The outline of the top layer is equal to or included in the outline of the blank, and satisfies to a predetermined dimensional selection criterion involving the final outline of the ophthalmic lens.

A process for manufacturing an ophthalmic lens (10) having at least one optical function, includes: a step (100) of additively manufacturing the ophthalmic lens (10) by depositing a plurality of preset volume elements of at least one material having a preset refractive index in order to form a target geometric envelope; a step of determining an actual geometric envelope at least once during the implementation of the additive manufacturing step (100); and a step of triggering a corrective action if there is in a zone a discrepancy larger than a preset threshold between the target geometric envelope and the actual geometric envelope.

A process for manufacturing an ophthalmic lens having at least one optical function, includes the following steps: additively manufacturing (100) an intermediate optical element by depositing a plurality of preset volume elements of at least one material having a preset refractive index, the intermediate optical element including a target ophthalmic lens and a thickness allowance consisting of a portion of the plurality of volume elements; and subtractively manufacturing (300), by machining, the target ophthalmic lens from the intermediate optical element, the machining being carried out in a preset sequence, of at least one step, the preset sequence making it possible to subtract the thickness allowance, the additive manufacturing step (100) including a step of determining a manufacturing setpoint for the intermediate optical element in which the thickness allowance is determined depending on the preset sequence defined in the subtractive manufacturing step (300).

According to various embodiments, a method for manufacturing a lens may be provided. The method may include: determining a NURBS (non-uniform rational basis spline) representation of a provisional lens geometry; simulating ray trajectories in a lens with the provisional lens geometry based on the NURBS representation; determining a final lens geometry based on the simulated ray trajectories; and producing a lens with the final lens geometry.

A method, an installation and a system for processing optical workpieces in which workpieces are conveyed to individual processing apparatus or processing lines corresponding to an assignment. The respective assignment preferably takes into consideration assignment parameters, such as the availability and capability of processing apparatus and/or processing lines. The assignment that already has been carried out is examined before the actual or ultimate conveying and/or when there is a change in the assignment parameters and optionally is changed in a corresponding manner, taking into consideration the current assignment parameters, in order to adapt to current circumstances. As an alternative or in addition, jobs for processing workpieces are forwarded to the processing installations at different sites based on corresponding assignment parameters. Optionally, an examination and, as appropriate, a change in the assignment are made when new jobs or significant changes in the assignment parameters are detected.

A real-time calculation system capable of computing the industrial optical performance and yields of a prescription laboratory is disclosed. The system uses statistical analysis to determine the compensation factors that can be applied to given products, Semi-Finish, materials, or lens designs to increase the lab yields. Using a monitoring and configuration system, the user tracks the evolution of the laboratory's performance and identifies areas in which yields are impacted. The user defines how the calculation system will optimize the laboratory's performance, such as by defining how the compensation factors will be calculated and applied.

A system and method for designing scleral lenses includes a computer, a camera and a lathe connected by a network. The camera captures a set of sagittal images at each of a set of sagittal planes of an eye. A combined sagittal image is created from each set of sagittal images. A spline curve is defined for each combined sagittal image creating a set of spline curves. A set of back surface curves is created from the set of spline curves. A back lens surface is generated from the set of surface curves. A front lens surface is generated adjacent the back lens surface. A point cloud is generated from the back lens surface and the front lens surface. The point cloud is converted to a lens image. The lens is converted to a text file for use by the lathe to cut the scleral lens.

An optical article provided in a form suitable for simultaneous lamination of a pressure sensitive adhesive layer and of a thermoplastic film, the said optical article comprising a convex and a concave optical surface, wherein the convex and/or the concave optical surface is a receiving surface intended to receive the pressure sensitive adhesive on which the thermoplastic film is intended to be arranged and wherein the said receiving surface has an arithmetic average profile roughness greater or equal to 0.01 m and less or equal to 0.3 m and/or wherein the said receiving surface has a profile roughness root mean square slope greater or equal to 0.2 and less or equal to 1.2. A method for manufacturing an optical device using said optical article.

An optical device production apparatus includes: an manufacturing head that manufactures an optical device by successively building layers of optical material; and a controller that acquires a result of measurement of an optical performance of an optical system including the optical device manufactured. The controller controls the manufacturing head to terminate manufacturing the optical device on the condition that the result of measurement acquired by the controller meets a predetermined condition.

The systems, devices, and methods described herein relate to gradient-index (GRIN) lenses formed by shaping a stack of optical materials into an annealed puck, shaping the annealed puck into a predetermined charge design, forming the charge design into an optical preform, and forming the GRIN lens from the optical preform. The steps of this process may be refined iteratively to produce a GRIN lens with a high degree of precision.