A method of manufacturing a tire includes steps of: providing a shoulder drum that includes shoulders having a height of at least equal to 25 mm; placing a carcass ply of a green tire on the shoulder drum; providing a winding of circumferential bead reinforcers around each end of the carcass ply, each winding having a number of turns providing a winding of circumferential bead reinforcers against each shoulder of the shoulder drum, each winding being in a spiral; and forming the green tire such that each end of the carcass ply does not have a turnup around the circumferential bead reinforcers, and the circumferential bead reinforcers are positioned in the green tire in a defined layout.

An apparatus for manufacturing a pneumatic tire, comprises: a cylindrical former for forming a tire base from rubber members, a carcass and bead cores; and bead lock devices arranged at both ends of the former in its axial direction. Each bead lock device is expandable and contractable in diameter, and comprises a holding portion for supporting the bead core from the inside in the radial direction when expanded. The holding portion comprises an axially inner flange, an axially outer flange, and a bottom surface connecting therebetween. The height of the axially inner flange is greater than the height of the outer flange by 5 mm or more.

A pneumatic tire, wherein, in a state of being mounted on a rim, defining the rim diameter as D, the length from the rim position representing the rim diameter D to the maximum tire radial height as SH, the rim flange height as G, the rim flange radius as R.sub.2, and the bead filler height H.sub.bf as the tire radial height with respect to the rim position representing the rim diameter D, the bead filler height H.sub.bf is less than or equal to a value obtained by the following formula: {SH−(G−R.sub.2)}/4+(G−R.sub.2). The cord is provided in at least one part from a bead portion to a sidewall portion 3 at an angle of 0 to 10° to the circumferential direction.

A system for adjusting a path of a wire includes a precast pulley assembly having at least one precast pulley having at least first and second positions. The at least one precast pulley may be adjustable from the first position to the second position without a user touching the at least one precast pulley. A path of a wire is adjusted when disposed around the at least one precast pulley when it is in the second position instead of in the first position. In one embodiment, the precast pulley assembly includes first and second precast pulleys disposed in an adjacent relationship with respect to one another, wherein a wire can selectively pass over one or both of the first and second precast pulleys.

A system for adjusting a path of a wire includes a precast pulley assembly having at least one precast pulley having at least first and second positions. The at least one precast pulley may be adjustable from the first position to the second position without a user touching the at least one precast pulley. A path of a wire is adjusted when disposed around the at least one precast pulley when it is in the second position instead of in the first position. In one embodiment, the precast pulley assembly includes first and second precast pulleys disposed in an adjacent relationship with respect to one another, wherein a wire can selectively pass over one or both of the first and second precast pulleys.

Disclosed is a filler-raising device that raises a filler upright to couple the filler with a bead core. The filler-raising device includes a balloon that raises the filler upright toward the bead core and an air controller that supplies air into the balloon and draws air out of the balloon.

The present invention has an object of providing a pneumatic tire that exhibits better uniformity by improving the wire wound body for constituting the bead core. The pneumatic tire 1 comprises a bead core 5 comprising a wire wound body 10 in which one bead wire 10a is spirally wound in a continuous around a tire rotational axis CL so that a plurality of layers of the bead wire are formed in a radial direction of the tire. The wire wound body 10 comprises a first part 13 and a second part 14. The first part 13 comprises a plurality of layers of the bead wire 10a each circumferentially extending with a constant radius from the tire rotational axis CL. The second part comprises a plurality of layers of the bead wire 10a each circumferentially extending while changing its radius from the tire rotational axis CL.

The present invention has an object of providing a pneumatic tire that exhibits better uniformity by improving the wire wound body for constituting the bead core. The pneumatic tire 1 comprises a bead core 5 comprising a wire wound body 10 in which one bead wire 10a is spirally wound in a continuous around a tire rotational axis CL so that a plurality of layers of the bead wire are formed in a radial direction of the tire. The wire wound body 10 comprises a first part 13 and a second part 14. The first part 13 comprises a plurality of layers of the bead wire 10a each circumferentially extending with a constant radius from the tire rotational axis CL. The second part comprises a plurality of layers of the bead wire 10a each circumferentially extending while changing its radius from the tire rotational axis CL.

A bead core formation apparatus includes a rubber coating device that coats a circumferential surface of a steel wire with rubber, and two cooling rollers around which the rubber-coated wire, which is a steel wire coated with rubber, is wound. The second roller includes a first groove and a second groove around which the rubber-coated wire located at a downstream side of the first groove is wound. The diameter LB of a portion including the second groove is smaller than the diameter LC of a portion including the first groove.

A bead core formation apparatus includes a rubber coating device that coats a circumferential surface of a steel wire with rubber, and two cooling rollers around which the rubber-coated wire, which is a steel wire coated with rubber, is wound. The second roller includes a first groove and a second groove around which the rubber-coated wire located at a downstream side of the first groove is wound. The diameter LB of a portion including the second groove is smaller than the diameter LC of a portion including the first groove.