A method of making a tire tread includes mixing a tire tread compound including a virgin rubber component and a reclaimed rubber component, forming a green sheet from the tire tread compound, and curing the green sheet to form a cured tire tread. The reclaimed rubber component may have a Mooney viscosity (ML (1+4) @ 100° C.) of greater than 65. The reclaimed rubber component may also have a crosslink density that is between 20 and 50% of the crosslink density of the reclaimed rubber prior to reclaiming.

A method of manufacturing an agricultural tyre (1) with deep cross-lugs (6), comprising the steps of: (a) proving a tyre case (2) and tread belts (3); (b) applying rubber blocks (206) onto tread belts (3), each of such rubber blocks (206) being arranged to make a respective lug (6) of the final tread (4); (c) winding a rubber ribbon (200) above said rubber blocks (206) so as to completely enclose said rubber blocks (206); (d) curing the rubber blocks (206) together with the wound ribbon (200) in a curing mould (105) negatively reproducing a desired pattern of the tread (4).

A method of manufacturing an agricultural tyre (1) with deep cross-lugs (6), comprising the steps of: (a) proving a tyre case (2) and tread belts (3); (b) applying rubber blocks (206) onto tread belts (3), each of such rubber blocks (206) being arranged to make a respective lug (6) of the final tread (4); (c) winding a rubber ribbon (200) above said rubber blocks (206) so as to completely enclose said rubber blocks (206); (d) curing the rubber blocks (206) together with the wound ribbon (200) in a curing mould (105) negatively reproducing a desired pattern of the tread (4).

A method for manufacturing a raw blank of a tyre includes using a calender to produce a ply. The calender includes two rollers with a gap situated therebetween. A ply that includes a first rubber material is formed in the gap of the calender, with a bead of the first rubber material being formed upstream of the gap. The bead and the gap of the calender are fed with a second rubber material, different from the first rubber material, to form at least one insert in the ply.

A method for manufacturing a raw blank of a tyre includes using a calender to produce a ply. The calender includes two rollers with a gap situated therebetween. A ply that includes a first rubber material is formed in the gap of the calender, with a bead of the first rubber material being formed upstream of the gap. The bead and the gap of the calender are fed with a second rubber material, different from the first rubber material, to form at least one insert in the ply.

A method of manufacturing a tread band includes providing a mold having one or more protrusions extending outward in a first direction away from a bottom surface of the mold. At least a first one of the protrusions includes a tip feature extending outward in the first direction. Rubber material is introduced into the mold. A first surface of the rubber material opposite the bottom surface covers the tip feature. The rubber material is compressed into the mold. The compressed rubber material covers the tip feature. The mold is released from the rubber material to form a tread band. The tread band has one or more grooves in a second surface opposite the first surface. The one or more grooves correspond to the one or more protrusions in the mold. A first groove corresponding to the first protrusion includes a vent corresponding to the tip feature in the mold.

A system for the continuous extrusion, molding, and curing of tread rubber is provided. A plurality of discrete mold sectors are arranged adjacent to each other along a longitudinal axis between an in-feed and an out-feed of a mold sector transport mechanism that extends through a heated press. As the mold sectors are continuously advanced along a process direction in steps, rubber material is extruded and placed onto at least one of the mold sectors near the in-feed end such that an elongated strip of rubber material extends over multiple mold sectors along the longitudinal axis. As the strip of rubber material exits the press, the mold sectors are sequentially removed from the rubber material and returned to the in-feed. An extruder outlet positioned near the in-feed can be moved towards or away from the mold sectors to supply rubber material and prevent backflow.

A system for the continuous extrusion, molding, and curing of tread rubber is provided. A plurality of discrete mold sectors are arranged adjacent to each other along a longitudinal axis between an in-feed and an out-feed of a mold sector transport mechanism that extends through a heated press. As the mold sectors are continuously advanced along a process direction in steps, rubber material is extruded and placed onto at least one of the mold sectors near the in-feed end such that an elongated strip of rubber material extends over multiple mold sectors along the longitudinal axis. As the strip of rubber material exits the press, the mold sectors are sequentially removed from the rubber material and returned to the in-feed. An extruder outlet positioned near the in-feed can be moved towards or away from the mold sectors to supply rubber material and prevent backflow.

A tire tread includes a silica bar extending in a tire circumferential direction. An upper part of the silica bar is exposed to a cap tread so as to contact the road. The tire tread improves grip performance on wet roads, thereby offering a tire suitable for high-speed driving.

The invention relates to a multiple extrusion press head for producing tread profiles of tyres, comprising: a base body (12) having a first supply opening (22) for connecting a first extruder, a second supply opening (24) for connecting a second extruder, a third supply opening (26) for connecting a third extruder, and a fourth supply opening for connecting a fourth extruder; a first head part (14) which is mounted such that it can swivel in relation to the base body, and which has a receiving means (32) that is open in the direction of the base body (12); a second head part that is mounted such that it can swivel in relation to the base body (12); at least one flow channel insert (18, 20) that is mounted such that it can swivel in relation to the base body (12), wherein the first head part (14) and the second head part (16) can be brought into a closed state, in which the head parts (14, 16) are connected to one another in a pressure-tight manner, and a first flow channel (34), a second flow channel (36), a third flow channel (38) and a fourth flow channel (40) are formed in the multiple extrusion press head (10), wherein every flow channel is connected to a supply opening. According to the invention, the base body (12) has a fifth supply opening (30) for connecting a fifth extruder, and the multiple extrusion press head (10) has a second flow channel insert (20), which, independently of the first flow channel insert (18), is mounted such that it can swivel in relation to the base body (12), and borders a fifth flow channel (42) that is connected to the fifth supply opening (30).