Methods for manufacturing cushioning elements for sports apparel are described. A method is provided for manufacturing a cushioning element for sports apparel from randomly arranged particles of an expanded material. The method includes positioning a functional element within a mold and loading the mold with the particles of the expanded material, wherein the loading occurs through at least two openings within the mold and/or wherein the loading occurs between different movable parts of the mold.

A method of manufacturing an article that includes providing an element formed of an elastomeric material or composite; placing the surface of the element in contact with a substrate; and affixing the element to the substrate. The element includes an uncured, partially cured, or fully cured UV radiation curable elastomeric material and optionally one or more regions of an adhesive material. The element is affixed to the substrate while the surface of the element is in contact with a surface of the substrate by increasing a temperature of at least a portion of the element, applying pressure to at least a portion of the element, or exposing the uncured or partially cured UV radiation curable material to UV radiation in an amount and for a duration of time that is sufficient to partially cure the uncured material or to fully cure the partially cured material.

A method of making a midsole for an article of footwear includes forming a plurality of foam layers, arranging the plurality of foam layers in a mold to form the midsole, piercing the plurality of foam layers with pins, and introducing heat with the pins to bond the plurality of layers together.

Described are methods, systems, and devices for at least partly manufacturing a piece of apparel (e.g., a shoe), which incorporate manipulating at least one component of the piece of apparel with a particle jamming device.

A molding assembly having a top mold member and a base mold member. The top mold member can include a first top mold portion and a second top mold portion that shift between a top mold open configuration and a top mold closed configuration by rotating about a top mold hinge axis. The molding assembly can shift between a molding assembly open configuration and a molding assembly closed configuration by rotating at least the top mold member about a molding assembly hinge axis.

A method for manufacturing a sole structure involving supplying at least one textile sole element having an outer face, including one or more at least partially hot-meltable filament(s); placing the at least one textile sole element in a mould structure including a sole cavity intended to come into contact with the outer face of the textile sole element; placing an inflatable bladder in the mould structure and inflating the inflatable bladder to press the outer face of the textile sole element either directly or indirectly firmly against the sole cavity and heating the textile sole element to melt the at least partially hot-meltable filament(s) and mould the sole cavity onto the outer face of the sole element; obtaining a sole structure including a thermally compressed textile sole element.

A method of customizing the sole structure of an article of footwear includes providing a sole structure with a sole component having an inner surface and an opposite-facing outer surface. The sole component includes a plurality of inner recesses extending from the inner surface and a plurality of outer recesses extending from the outer surface, the plurality of inner recesses include a blind-hole inner recess, the plurality of outer recesses include a blind-hole outer recess, and the blind-hole inner recess is generally aligned with the blind hole outer recess along a vertical direction. The method further includes adjusting the flexibility of the sole component by selectively cutting or removing material from one or both of the blind-hole inner recess and the blind-hole outer recess.

The invention relates to a method of processing a sheet material for use in the manufacture of a product. The method comprises providing a sheet material having a first surface and a second surface; providing a two-dimensional mark on the first surface of the sheet material; arranging one or more strengthening members at one or more of the first surface and the second surface of the sheet material; imposing an indentation on said first surface of the sheet material; wherein at least part of the indentation is arranged with respect to one or more of at least part of the two-dimensional mark and at least part of the one or more strengthening members to create a three-dimensional mark on said first surface. The invention also relates to a blank for at least part of a manufactured product. The blank comprises a sheet material shaped in accordance with the at least part of a manufactured product, the sheet material comprising a two-dimensional mark on a surface of the sheet material; one or more strengthening members arranged at one or more sides of the sheeting material; wherein one or more of at least part of the two-dimensional mark and at least part of the one or more strengthening members are positioned with respect to an indentation formed in the sheet material to thereby provide a three-dimensional mark on said surface.

Methods for manufacturing cushioning elements for sports apparel are described. A method is provided for manufacturing a cushioning element for sports apparel from randomly arranged particles of an expanded material. The method includes positioning a functional element within a mold and loading the mold with the particles of the expanded material, wherein the loading occurs through at least two openings within the mold and/or wherein the loading occurs between different movable parts of the mold.

A method of manufacturing an article that includes providing an element formed of an elastomeric material or composite; placing the surface of the element in contact with a substrate; and affixing the element to the substrate. The element includes an uncured, partially cured, or fully cured UV radiation curable elastomeric material and optionally one or more regions of an adhesive material. The element is affixed to the substrate while the surface of the element is in contact with a surface of the substrate by increasing a temperature of at least a portion of the element, applying pressure to at least a portion of the element, or exposing the uncured or partially cured UV radiation curable material to UV radiation in an amount and for a duration of time that is sufficient to partially cure the uncured material or to fully cure the partially cured material.