A sole structure with an integrated cleat member includes a plate member with a protruding portion that forms a first portion of the cleat member. A second portion of the cleat member is attached to the first portion and may be made of a less rigid material than the first portion. A supporting structure can be disposed inside the protruding portion. A method of forming the sole structure can include reshaping a portion of a plate member to form a protruding portion, molding a cleat tip portion onto the protruding portion and molding a supporting structure into a concave inner portion of the protruding portion.

An article of footwear (10) that includes a liner (30), an upper (14), and an insert (50). The liner has an inward surface (31) that encloses an inner void (18) for accommodating a foot, and an outward surface (32) that defines a rear shaft portion (38), a heel portion (36), and a sole portion (35). The upper has a midsole portion (42), and surrounds the rear shaft portion, the sole portion, and the heel portion of the liner. The insert is formed as a single body of material with increased hardness and stiffness relative to the upper. This insert is arranged between the liner and the upper, and includes a protruding portion (54), a heel counter (56), and a shank (58). The protruding portion extends upwards from the heel counter and along the rear shaft portion, and provides a guiding trajectory for a heel during insertion into the inner void.

An article of footwear (10) that includes a liner (30), an upper (14), and an insert (50). The liner has an inward surface (31) that encloses an inner void (18) for accommodating a foot, and an outward surface (32) that defines a rear shaft portion (38), a heel portion (36), and a sole portion (35). The upper has a midsole portion (42), and surrounds the rear shaft portion, the sole portion, and the heel portion of the liner. The insert is formed as a single body of material with increased hardness and stiffness relative to the upper. This insert is arranged between the liner and the upper, and includes a protruding portion (54), a heel counter (56), and a shank (58). The protruding portion extends upwards from the heel counter and along the rear shaft portion, and provides a guiding trajectory for a heel during insertion into the inner void.

Methods for preparing a footwear article are disclosed herein. An example method may comprise disposing resin adjacent a mold, disposing a lattice structure in at least a portion of the resin disposed adjacent the mold, closing the mold using a lasted upper, injecting foam into the closed mold such that the foam operates to couple the lasted upper and the lattice structure together.

A method of manufacturing an article of footwear includes positioning an upper on a last that defines openings connected by one or more channels in the last, injecting a material through the one or more channels in the last, and forming a structure on the upper with the material.

A method of manufacturing an article of footwear includes positioning an upper on a last that defines openings connected by one or more channels in the last, injecting a material through the one or more channels in the last, and forming a structure on the upper with the material.

A process for manufacturing a multi-layered sole directly on the upper, of the type that employs the technique known as “direct injection on the upper”, by which soles are made of a plastic material and consist of a plurality of layers with different colour, density, softness and physical-mechanical properties. Said layers form at least an external sole, called “outsole”, an internal sole, called “insole” that adheres and extends only partially or totally on the surface of the upper, and an intermediate sole, called “midsole”, that is intended to hold the other two above-said soles. Said process provides for the use of a single mould which is brought, when suitably equipped, in a well-defined sequence, in front of at least three distinct injectors (I.sub.1, I.sub.2, I.sub.3) in order to obtain, also in sequence, by at least a first moulding operation (P.sub.1) the lower portion of the sole, i.e. the “outsole”, by at least a second moulding operation (P.sub.2) the upper part of the sole, i.e. the “insole” and by at least a third moulding operation (P.sub.3) the “midsole”.

A footwear assembly having an upper that comprises a neoprene sock with a foot portion integrally connected to a leg portion. The foot portion has heel, vamp and under-foot portions. The leg portion has front shin, side wall, and rear calf-side portions. The upper has a unitary, outer, injection molded layer molded directly onto the foot and shin portions of the neoprene sock, while the sidewall and rear calf-side portions remain substantially uncovered by the injection molded layer. The injection molded layer encases the foot portion of the neoprene sock. The injection molded layer on the shin portion defines a shin guard portion having a necked down area integrally connected to the injection molded layer at the vamp portion, wherein the shin guard extends upwardly from the necked-down portion in an outwardly diverging shape away from the vamp.

A footwear assembly having an upper that comprises a neoprene sock with a foot portion integrally connected to a leg portion. The foot portion has heel, vamp and under-foot portions. The leg portion has front shin, side wall, and rear calf-side portions. The upper has a unitary, outer, injection molded layer molded directly onto the foot and shin portions of the neoprene sock, while the sidewall and rear calf-side portions remain substantially uncovered by the injection molded layer. The injection molded layer encases the foot portion of the neoprene sock. The injection molded layer on the shin portion defines a shin guard portion having a necked down area integrally connected to the injection molded layer at the vamp portion, wherein the shin guard extends upwardly from the necked-down portion in an outwardly diverging shape away from the vamp.

An article of footwear including a compression molded upper is disclosed. A composite structure including several layers is placed under heat and pressure to form a laminate. One layer of the composite is an optical effect layer possessing an aesthetic that differs from one or more of the other layers of the composite structure. A plurality of holes are cut through one or more of the layers of the laminate to expose the optical effect layer.