Described are a method for the manufacture of a shoe sole, the sole manufactured by the method, and a shoe including the sole. The method includes loading a pre-manufactured article comprising thermoplastic polyurethane (TPU) material into a mold; loading pellets of an expanded thermoplastic polyurethane (eTPU) material into said mold; and connecting the pellets with each other and to the pre-manufactured TPU article by providing an interconnecting medium, wherein the material of the pre-manufactured TPU article either comprises an additive to increase the viscosity of the material of the pre-manufactured TPU article, or has been annealed.

A sole mold for manufacturing a sole from a plurality of particles includes at least one first opening for supplying the particles, and at least two second openings for supplying a gaseous and/or liquid medium to bond and/or fuse the particles together. At least a portion of the sole mold is manufactured by an additive manufacturing method.

A method for automated manufacturing of shoe soles comprises the steps of: loading a transfer device with at least one outsole element and at least one supporting element, positioning the loaded transfer device adjacent a first part and a second part of a sole mold, transferring the at least one outsole element from the transfer device to the first part and transferring the at least one supporting element from the transfer device to the second part of the sole mold, filling the sole mold with a plurality of individual particles, and applying a medium to bond and/or fuse the particles with each other and with the at least one outsole element.

The invention concerns a method of producing an article of footwear comprising: providing an upper; providing a mold and opening the mold; inserting the upper into the open mold; closing the mold; and injecting a pressurized molten resin, wherein, after the injecting, there is a gap filled with the resin between a side wall of the mold and an outer surface of at least a first portion of the upper, wherein the gap is essentially zero at a contacting point, wherein the gap increases gradually from the contacting point in at least a first region of the mold.

A method for making a foam component is provided and includes inserting a foam material into a cavity of a mold having a top plate and a bottom plate, heating the foam material to cause the foam material to expand, and moving one of the top plate and the bottom plate relative to the other of the top plate and the bottom plate as the foam material expands and contacts the one of the top plate and the bottom plate to cause the foam material to fold over on itself within the cavity.

A molding system and a method for forming a sole structure are provided. The method includes flowing a molten polymeric material into a mold from an upstream device, receiving the molten polymeric material in a cavity of the mold, and maintaining a repeatable, uniform pressure profile as the molten polymeric material is delivered into the mold.

The present disclosure provides for making annealed additive manufacturing powder, where the powder can be used to make structures using additive manufacturing processes. The additive manufacturing powder can be annealed to improve the flowability of the powder. Once annealed, the powder can be used in the additive manufacturing process and structures can be formed by affixing the powder particles to one another (e.g., by reflowing and re-solidifying a material present in the powder particles). The annealed additive manufacturing powder can be formed in a layer-by-layer additive process to produce articles such as a component of an article of sporting equipment, apparel or footwear, including a sole structure for footwear.

Sandals with biomechanical foot support, robust usability and cost-effectiveness are disclosed. The footwear may comprise a biomechanical sole and a Y-shaped rubber strap anchored to the sole. The sole has a top surface including a raised contour on the medial side of the sandal, and a low profile heel cup. The raised contour on the medial side and the heel cup match the natural anatomic shape of the foot, and thus provides a biomechanical foot support. The bottom surface of the sole may be a roughed surface to provide necessary traction and friction when a wearer/user walks. The bottom surface further comprises a plurality of grooves to allow water to be expelled and increase traction.

A fluid-filled chamber, which may be incorporated into articles of footwear and other products, may include an outer barrier, a first tensile structure, and a second tensile structure. Any of the first and second tensile structures may include one or more textile tensile members. The first and second tensile structures may be located within an interior void defined by the outer barrier and may be bonded to the outer barrier. The first and second tensile structures may be bonded to the outer barrier in different areas of the outer barrier that are in fluid communication with each other. The first tensile structure may have a height greater than a height of the second tensile structure. In turn, the relative locations and differences of height between the tensile structures may impart a contour to the chamber.

In order to provide an injection molded article that is able to be easily produced so that a molding surface of a forming mold is accurately reflected on the injection molded article, and, in order to provide a shoe having a shoe part excellent in appearance, the shoe part is formed of an elastomer composition showing a certain heat melting characteristics.