The present invention provides a rubber injection guide plate for guiding injection of unvulcanized mixed rubber, comprising a plate body, wherein the plate body is provided with: a rubber injection port to be connected with an external injection head to inject unvulcanized mixed rubber; and an annular rubber injection channel for leading the externally injected unvulcanized mixed rubber out in an annular distribution manner.

The invention relates to sole elements for articles of footwear, and systems and methods for manufacturing same. One embodiment of the invention includes a method of manufacturing a sole element for an article of footwear including the steps of forming a sole element preform, inserting the sole element preform into a press mold cavity, and press-forming the sole element preform within the press mold cavity to form a unitary finished sole element comprising a first region having a first density and hardness and a second region having a second density and hardness different from the first density and hardness.

A system including an injector, a press, and a robotic conveyance is used to form a physically foamed article of footwear component from a single-phase solution of a polymeric composition and a supercritical fluid. The parameters and features of the system are configured for the formation of the footwear component in an automated manner with enhanced throughput by the system.

A method of forming a fluid-filled chamber for an article of footwear is provided and includes positioning a first sheet of material and a second sheet of material in a pressure chamber, increasing a fluid pressure within the pressure chamber to a first value, and coupling the first sheet of material to the second sheet of material within the pressure chamber to define a fluid-filled chamber defined by the first sheet of material and the second sheet of material and having a fluid pressure equal to the first value. The method also includes decreasing the fluid pressure within the pressure chamber to a second value.

An article of footwear is provided having a pressurized fluid-filled chamber in the sole structure having a continuous perimeter weld and lacking an inflation channel. The chamber may be formed from opposing polymer sheets, a continuous perimeter weld lacking a weld channel bonding the sheets and forming an interior void between the sheets, and a fluid disposed within the interior void exerting outward pressure on the sheets. A method for making the chamber can include placing a pair of polymer sheets in an opposing arrangement, pressing opposing perimeter weld portions of the sheets against each other to form an airtight seal along a perimeter region of an interior void, supplying a flow of pressurized air between the opposing sheets into the interior void, and, while maintaining a desired fluid pressure, welding the perimeter weld portions of the sheets to each other. A high-frequency welder for forming chamber is also provided.

A molding assembly having a top mold member and a base mold member. The top mold member can include a first top mold portion and a second top mold portion that shift between a top mold open configuration and a top mold closed configuration by rotating about a top mold hinge axis. The molding assembly can shift between a molding assembly open configuration and a molding assembly closed configuration by rotating at least the top mold member about a molding assembly hinge axis.

A mold, a molding apparatus, and a method for manufacturing articles or components is used to manufacture an article or component of the article that at least partially comprises an ultraviolet (UV) curable material. The mold and apparatus comprise at least one mold wall formed of a cyclic olefin copolymer, which is in contact with UV radiation curable material and allows the article or component of the article to be exposed to UV radiation for a period of time in order to provide for at least partial cure thereof.

The invention concerns a method of producing an article of footwear comprising: providing an upper; providing a mold and opening the mold; inserting the upper into the open mold; closing the mold; and injecting a pressurized molten resin, wherein, after the injecting, there is a gap filled with the resin between a side wall of the mold and an outer surface of at least a first portion of the upper, wherein the gap is essentially zero at a contacting point, wherein the gap increases gradually from the contacting point in at least a first region of the mold.

A molding system and a method for forming a sole structure are provided. The method includes flowing a molten polymeric material into a mold from an upstream device, receiving the molten polymeric material in a cavity of the mold, and maintaining a repeatable, uniform pressure profile as the molten polymeric material is delivered into the mold.

An upper for an article of footwear, the upper including a base layer defining a least a portion of the upper and polymer threads stitched to the base layer. The polymer threads may include a core composed of a first material and a coating composed of a second material, where the melting point of the first material is higher than the melting point of the second material. The polymer threads may be bonded to the base layer by the coating of the polymer threads. The polymer threads may include one or more polymer thread sets stitched in pattern(s) on area(s) of an outer surface of the base layer to provide targeted characteristics to area(s) on the upper. In some embodiments, the polymer threads may be bonded to the base layer with heat and/or pressure.