B29D99/0028

WIND TURBINE BLADE

Provided is a wind turbine blade, with a generally hollow blade body including half shells and webs the webs including flanges connecting the respective web to the respective half shell, and with webs being supported via reinforcement structures relative to the respective half shell, which reinforcement structures are arranged between an outer and an inner layer of each half shell and extend in the lengthwise direction of the blade, whereby the reinforcement structures each include at least one stack composed of several glass fiber layers infused with resin, and that at least one stiffening element extending parallel to the first and second reinforcement structures over at least a part of their length including at least one stack composed of several pultruded composite strips including carbon fibers with the strips being fixed in the resin is arranged between the first and second reinforcement structures.

WIND TURBINE BLADE
20220333574 · 2022-10-20 ·

Provided is a turbine blade, with a first and a second elongated web connected to an upper and a lower half shell, with each web including an upper and a lower flange connecting the respective web to the respective half shell, and with the first and second webs being supported by respective first and second reinforcement structures, which reinforcement structures extend in the lengthwise direction of the blade, wherein each first and second reinforcement structure supporting the first and second web includes at least one stack composed of several pultruded composite strips including carbon fibers with the strips being fixed in a resin matrix, wherein each at least one stack composed of the pultruded composite strips is an integral part of the respective first and second web and builds the respective flange, which is attached to the inner layer of the respective upper and lower shell.

Method and apparatus for manufacturing a wind turbine blade body

A method of manufacturing a wind turbine blade body, the method comprising the steps of: providing a mould (40) having a mould surface (43) for forming a first blade body having a first length, the mould having a mould root end and a mould tip end (42); placing a removable insert (50) on the mould surface towards the mould tip end to form a modified mould surface for forming a second blade body having a second length which is less than the first length; and forming the second blade body on the modified mould surface.

Alignment device and method for aligning multiple beams for a spar cap of a wind turbine blade of a wind turbine

An alignment device for aligning multiple beams for a spar cap of a wind turbine blade of a wind turbine with respect to each other is provided. The alignment device includes a support plate, which is configured so that the multiple beams can be placed on a top side of the support plate, two limit stops, which are configured to partially enclose the multiple beams, at least one bending apparatus attached to the support plate and configured to bend the support plate, a vibration apparatus attached to the support plate and/or the at least one bending apparatus, whereby the vibration apparatus is configured to vibrate the support plate and/or the bending apparatus, so that the multiple beams become aligned with respect to each other is provided. A method for aligning multiple beams for a spar cap of a wind turbine blade of a wind turbine is also provided.

ALTERNATIVE PRIMER APPLICATION METHOD
20230119338 · 2023-04-20 ·

The present invention relates to a method of manufacturing a blade shell member for a wind turbine blade. The method comprising providing a blade mould for the blade shell member and arranging a number of fibre-reinforced layers on a blade moulding surface of the blade mould. A first primer layer is applied on top of the fibre-reinforced layers, at a pre-determined spar cap region. Furthermore, a pre-manufactured spar cap having an upper surface, a lower surface, a first side surface, a second side surface, a first end surface and a second end surface is arranged in the pre-manufactured spar cap on the spar cap region, such that the lower surface of the pre-manufactured spar cap contacts the first primer layer arranged on the spar cap region. A second primer layer is also applied to the upper surface of the pre-manufactured spar cap before the step of infusing the blade moulding cavity with resin and curing it. The present invention further relates to a method of manufacturing a wind turbine blade, comprising the steps of manufacturing a pressure side shell half and a suction side shell half over substantially the entire length of the wind turbine blade and subsequently closing and joining the shell halves for obtaining a closed shell.

MOLD FOR MANUFACTURING A TURBINE ENGINE FAN CASING FROM A COMPOSITE MATERIAL
20230122853 · 2023-04-20 ·

A mold for manufacturing a turbomachine fan casing made of composite material, includes a main axis mandrel around which a fibrous preform of a fan casing is intended to be wound; a plurality of counter-mold angular sectors assembled on the outer contour of the mandrel which are intended to close the mold and to compact the fibrous preform wound on the mandrel; wherein a flat seal with a main elongation axis directed along the main axis is arranged between each angular sector, the flat seal being compressed between two adjacent angular sectors, a first angular sector including a sealing portion passing below a lower face of the flat seal while a second angular sector including a sealing portion passing above an upper face of the flat seal.

METHOD FOR FABRICATING A WIND TURBINE SHELL, WIND TURBINE BLADE, WIND TURBINE AND METHOD FOR REPAIR OF A WIND TURBINE BLADE SHELL

A method for fabricating a wind turbine blade shell, wherein the wind turbine blade shell is fabricated in a casting process using a mould and a plurality of shell components, includes the steps of: providing the mould and the plurality of shell components, providing at least one alignment mark at the mould and/or at one or more shell components placed in the mould, providing at least one marker at the position of the at least one alignment mark, and arranging the or further shell components in the mould and casting the wind turbine blade shell.

SHELL CORE AND WIND TURBINE BLADE HAVING A BLADE SHELLCOMPRISING SUCH A SHELL CORE
20220325692 · 2022-10-13 ·

A shell core (1) configured for being incorporated in a shell of a fiber reinforced polymer composite structure wherein: the core has a first surface (2) and an opposite second surface (3), a first groove (4) is formed in the first surface (2) and divides the core into a first core part (5) and a second core part (6), the first groove (4) is defined by two opposing side walls (7a,7b) and a bottom (8), the distance T1 between the bottom (8) of the groove (4) and the second surface (3) of the core is of such a size that the core is flexible/bendable along the first groove, and the opposing walls (7a,7b) converge towards the bottom (8) forming an angle A1 of at least 45° with each other.

Control Surface and Method of Making the Same
20230061907 · 2023-03-02 ·

A thin, lightweight control surface is fabricated by induction consolidation of thermoplastic components. The control surface includes a forward section co-consolidated with a rear section. The front section includes a cover and the rear section includes a truss core covered by an outer skin.

Wind turbine blades

A reinforcing structure for a wind turbine blade is in the form of an elongate stack of layers of pultruded fibrous composite strips supported within a U-shaped channel. The length of each layer is slightly different to create a taper at the ends of the stack; the centre of the stack has five layers, and each end has a single layer. The ends of each layer are chamfered, and the stack is coated with a thin flexible pultruded fibrous composite strip extending the full length of the stack. The reinforcing structure extends along a curved path within the outer shell of the blade. The regions of the outer shell of the blade on either side of the reinforcing structure are filled with structural foam, and the reinforcing structure and the foam are both sandwiched between an inner skin and an outer skin.