The present disclosure relates to three-dimensional (3D) printed fluoropolymer-based energetic compositions and 3D printing methods for making the 3D printed fluoropolymer-based energetic compositions.

A method of manufacturing a whipstock assembly includes cutting a shape of a body plate from a flat metal plate; forming a concave surface in the body plate; and attaching a body core to the body plate in a mold.

A connection, and methods of making an using such a connection, the connection comprising a first layer; a second layer concentrically disposed about the first layer; and a laser-induced seal between portions of the first and second layers; wherein the laser-induced seal provides a fluid-tight engagement between the first and second layers. As to particular embodiments of the connection, the first layer can be incorporated into a first conduit and the second layer can be incorporated into a second conduit.

A connection, and methods of making an using such a connection, the connection comprising a first layer; a second layer concentrically disposed about the first layer; and a laser-induced seal between portions of the first and second layers; wherein the laser-induced seal provides a fluid-tight engagement between the first and second layers. As to particular embodiments of the connection, the first layer can be incorporated into a first conduit and the second layer can be incorporated into a second conduit.

A process and system for rapidly fabricating small batches of powder coating compositions having desired colors from one or more solid input filaments. An additive manufacturing filament fabricator feeds one or more single-color solid polymer input filaments into a heated mixer in accordance with an input formulation to be liquefied and mixed to produce a homogenous extrudate mixture. The extrudate mixture is solidified on an extrudate receiving platform and is then comminuted by an extrudate mill into a finished powder coating composition having a desired color.

Flexible packages, transdermal drug delivery devices, and methods for fabricating packages are provided. An exemplary flexible package includes a chemical and moisture resistant layer formed from poly(chlorotrifluoroethylene-co-vinylidene fluoride) (P(CTFE-co-VDF)) copolymer. Further, the exemplary flexible package includes a substance to be delivered. The substance is applied to or enclosed by the chemical and moisture resistant layer.

Flexible packages, transdermal drug delivery devices, and methods for fabricating packages are provided. An exemplary flexible package includes a chemical and moisture resistant layer formed from poly(chlorotrifluoroethylene-co-vinylidene fluoride) (P(CTFE-co-VDF)) copolymer. Further, the exemplary flexible package includes a substance to be delivered. The substance is applied to or enclosed by the chemical and moisture resistant layer.

A method for joining primary and secondary members includes providing a primary member, a secondary member and a heating element which is joined to one of the primary and secondary members. The heating element includes an electrically insulating matrix material and an electrically conductive reinforcing element extending through the matrix material. The method further includes bringing the other of the primary and secondary members and the heating element into engagement and controlling a flow of electrical current in the reinforcing element so as to resistively heat and fuse at least some of the matrix material of the heating element with a matrix material of the other of the primary and secondary members. The method may be used to join a primary member such as a composite tubular and a secondary member such as a component for terminating the composite tubular.

A method for joining primary and secondary members includes providing a primary member, a secondary member and a heating element which is joined to one of the primary and secondary members. The heating element includes an electrically insulating matrix material and an electrically conductive reinforcing element extending through the matrix material. The method further includes bringing the other of the primary and secondary members and the heating element into engagement and controlling a flow of electrical current in the reinforcing element so as to resistively heat and fuse at least some of the matrix material of the heating element with a matrix material of the other of the primary and secondary members. The method may be used to join a primary member such as a composite tubular and a secondary member such as a component for terminating the composite tubular.

A battery separator comprises a co-extruded, microporous membrane having at least two layers made of extrudable polymers and having: a uniform thickness defined by a standard deviation of <0.80 microns (m); or an interply adhesion as defined by a peel strength >60 grams.