A method of induction welding a first thermoplastic composite (TPC) to a second thermoplastic composite (TPC) using an induction coil includes forming a weld interface area between the first TPC and the second TPC, cooling the first TPC with a cooling apparatus before heating by the induction coil, and inductively heating the weld interface area with the induction coil after cooling the first TPC.

A method for connecting two components. In this method, a first component and a second component, which are each formed from a thermoplastic material, are first provided. The first component has a first peel-off ply on a first surface of the first component. The first peel-off ply is removed from the first component. Once the first peel-off ply has been removed, the first surface of the first component is brought into contact with a second surface of the second component. The first component and the second component are then welded to one another at the first and second surface by ultrasonic welding.

A method for connecting two components. In this method, a first component and a second component, which are each formed from a thermoplastic material, are first provided. The first component has a first peel-off ply on a first surface of the first component. The first peel-off ply is removed from the first component. Once the first peel-off ply has been removed, the first surface of the first component is brought into contact with a second surface of the second component. The first component and the second component are then welded to one another at the first and second surface by ultrasonic welding.

When making parts by additive manufacturing, particularly by fused filament fabrication, it is sometimes necessary to include a removable support during part fabrication due to the shape of the part. An overhang, for instance, may be fabricated using a support structure, which is subsequently eliminated following polymer matrix consolidation. Elimination of a removable support following part fabrication may be problematic in some instances. Polymer filaments suitable for forming removable supports during additive manufacturing may comprise at least one imide polymer having at least partial solubility in aqueous fluids. Imide polymers may include, for example, polyimides and polyesterimides. Additive manufacturing processes may comprise forming a supported part by depositing a build material and a removable support comprising an imide polymer, wherein at least a portion of the build material is deposited upon the removable support. An unsupported part may be formed following exposure of the supported part to an aqueous fluid.

In a method for additive manufacturing, a multi-strand core reinforced filament including a flowable matrix material and substantially continuous reinforcing strands extending in a direction parallel to a length of the filament is supplied. A first consolidated composite swath of a height less than ½ the width of the filament is deposited in a first reinforcement formation including at least one straight path and at least one curved path against a deposition surface, and a second consolidated composite swath of a height less than ½ the width of the filament is deposited in a second reinforcement formation against the first consolidated composite swath. Each deposition flows the matrix material and applies an ironing force to spread the reinforcing strands within the filament against the underlying surface and/or previously deposited swath.

An outsole component for use in an article of footwear is manufactured using a molding process that incorporates a second polymeric material with a film component including a first layer formed of a polymeric hydrogel material. The first layer forms the external or ground-facing layer of the outsole. Methods of manufacturing the outsole component, as well as articles of footwear including outsole component and methods of manufacturing such articles of footwear are also described.

A hose is provided comprising a rubber backing layer directly bonded to a continuous polyamide layer without an intervening adhesive layer, wherein the hose exhibits increased low and high temperature capability and decreased permeation compared to standard automotive refrigerant hoses.

Techniques are disclosed for modifying the acoustic signature of plastic structures. An example structure implementing the techniques includes an inner wall forming an inner shell of the structure, the inner wall having a first edge and a second edge opposing the first edge, and an outer wall forming an outer shell of the structure, the outer wall having a first edge and a second edge opposing the first edge. The structure also includes an upper wall member joining the first edge of the inner wall to the first edge of the outer wall and a lower wall member joining the second edge of the inner wall to the second edge of the outer wall to form a wall cavity, an infill structure within the wall cavity, and at least two holes in the structure providing an opening from an exterior of the structure to the wall cavity.

A method for printing a three-dimensional part with an additive manufacturing system, which includes providing a part material that compositionally has one or more semi-crystalline polymers and one or more secondary materials that are configured to retard crystallization of the one or more semi-crystalline polymers, where the one or more secondary materials are substantially miscible with the one or more semi-crystalline polymers. The method also includes melting the part material in the additive manufacturing system, forming at least a portion of a layer of the three-dimensional part from the melted part material in a build environment, and maintaining the build environment at an annealing temperature that is between a glass transition temperature of the part material and a cold crystallization temperature of the part material.

A method for producing composite profiles comprises providing a first profile part extending in a longitudinal direction, made from a first plastics material, with a profile region produced from a second plastics material thermally plasticizable at a first temperature, providing a second profile part extending in a longitudinal direction, made from a material not thermally plasticizable at the first temperature, and with a receiving structure formed along the longitudinal direction of the second profile part, with which the profile region of the first profile part is connectible, bringing the profile region of the first profile part into contact with the receiving structure of the second profile part, plasticizing the second plastics material of the profile region by heating to the first temperature and deforming the plasticized profile region while forming a positive engagement between the profile region and the receiving structure while maintaining the geometry of the receiving structure.