B29K2105/08

Elevator tension member

A belt for suspending and/or driving an elevator car includes a tension member extending along a length of the belt, the tension member including a plurality of fibers bonded in a first polymer matrix, the plurality of fibers extending parallel to and discontinuous along a length of the belt and arranged with one or more lengthwise extending gaps between lengthwise adjacent fibers. A jacket substantially retains the tension member. A method of forming a tension member for an elevator system belt includes arranging a plurality of fibers into a fiber bundle. The plurality of fibers extend parallel to a length of the belt and have one or more lengthwise extending gaps between lengthwise extending fibers. The plurality of fibers is bonded to a first polymer matrix.

METHOD OF RECYCLING CARBON FIBER

Provided is a method of recycling carbon fibers that allows obtaining continuous carbon fibers. The present embodiment is a method of recycling carbon fibers that includes preparing a carbon fiber reinforced plastic molded product including carbon fiber reinforced plastic containing carbon fibers and a resin and drawing the carbon fiber reinforced plastic while performing a heating treatment on the carbon fiber reinforced plastic molded product. A temperature of the heating treatment is equal to or above a glass-transition temperature of the resin and below a thermal decomposition start temperature, and the temperature is below a thermal degradation temperature of the carbon fibers.

Bicycle wheel component with braking area made of composite material and related manufacturing process
11590794 · 2023-02-28 · ·

A process for manufacturing a bicycle wheel component, comprising the steps of providing a component having at least one braking area that cooperates with a braking body made by molding of composite material having structural fibers in a polymeric material, and post-molding machining of at least one region of the braking area by removing only polymeric material, without removal of the structural fiber, from the entire region so that the structural fiber outcrops at least in part from the polymeric material, and removing the structural fiber and possibly the polymeric material according to at least one groove within the region. A bicycle wheel component having a braking area of composite material, wherein in a region of the braking area, the structural fiber outcrops at least from the polymeric material, and the region comprises a groove through the structural fiber and possibly the polymeric material of the composite material.

Impregnation system for composite filament fabrication in three dimensional printing
11504892 · 2022-11-22 · ·

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.

FILAMENT FOR THREE-DIMENSIONAL PRINTER, WINDING, METHOD FOR PRODUCING FILAMENT FOR THREE-DIMENSIONAL PRINTER, AND METHOD FOR PRODUCING FORMED ARTICLE
20230055801 · 2023-02-23 ·

Provided are a novel filament for a three-dimensional printer, a winding, a method for producing a filament for a three-dimensional printer, and a method for producing a formed article. The filament for a three-dimensional printer includes a continuous reinforcing fiber impregnated with a thermosetting resin composition containing a thermosetting resin, the filament having a characteristic of being solid at 25° C.

Reinforced pultrusion member and method of making
11584041 · 2023-02-21 ·

A reinforced pultruded profile having a top edge, a bottom edge spaced along a vertical axis extending between the top edge and the bottom edge, a transverse axis oriented perpendicular to the vertical axis, and a machine axis oriented along a length of the profile. The pultruded profile includes a first reinforcing layer spaced along the vertical axis and oriented along the transverse axis, a second reinforcing layer spaced along the vertical axis and oriented along the transverse axis, and a first structural layer located between the first reinforcing layer and the second reinforcing layer, the first structural layer having a modulus of elasticity of at least 175 GPa.

Forming systems and methods for drape forming a composite charge

Forming systems and methods for drape forming a composite charge are disclosed herein. The forming systems include a forming die having a forming surface configured to receive the composite charge and a collapsible support having a support surface. The forming surface has a forming surface edge that extends along a length of the forming surface, and the support surface has a die-proximate support surface edge that extends along the length of the support surface. The forming surface edge and the die-proximate support surface edge define a gap therebetween. A shape of the die-proximate support surface edge corresponds to a shape of the forming surface edge such that a gap width of the gap is at least substantially constant along a length of the gap. The collapsible support is configured to transition from an extended conformation to a collapsed conformation. The methods include methods of utilizing the systems.

DRIVE SHAFT WITH NON-CYLINDRICAL SHAPE

A drive shaft extends between axial ends and has at least one portion through which an outer diameter of the drive shaft changes through an infinite number of diameters, with the at least one portion extending across at least 15% of an axial distance between the axial ends of the drive shaft. A drive shaft with a generally spiral undulation at its outer periphery is also disclosed.

METHOD FOR MANUFACTURING A DOOR OF A THRUST REVERSAL SYSTEM, A THRUST REVERSAL SYSTEM DOOR THUS OBTAINED AND AIRCRAFT PROPULSION ASSEMBLY COMPRISING SEVERAL SAID DOORS
20230103118 · 2023-03-30 ·

A door for a thrust reversal system, an aircraft with such a door, and a method for manufacturing a door of a thrust reversal system. The door comprises a wall formed from long fibers embedded in a thermoplastic resin matrix and a network of ribs overmolded on one of the faces of the wall. A propulsion assembly of an aircraft comprises a thrust reversal system having a plurality of such doors.

FAST LAYERED EXTRUSION FOR ADDITIVE MANUFACTURING
20230031400 · 2023-02-02 ·

An apparatus for three-dimensional (3D) printing of an object comprises a print head having at least one inlet for receiving material to be extruded and an outlet. The print head is configured, when the outlet is completely unblocked, to extrude a sheet of material of the width and height of the outlet. One or more actuators are positioned along the width of the print head and arranged to controllably block one or more sections along the width to prevent material from being extruded through the blocked sections, enabling selective extrusion of material through sections that are not blocked in order to selectively print a width of an entire layer of the object in a single pass. The print head and the object move relative to one another via one motion of the print head or of the object.