Patent classifications
B29K2105/12
FIBER-REINFORCED STRUCTURES
A method for manufacturing a fiber reinforced structure includes the following. A mandrel of a first material comprises a hollow interior and an aperture that allows a fluid to enter the interior. A layer of a second material provided on the mandrel includes an uncured resin and fibers. The mandrel and the layer are placed in a mold cavity formed by a mold. A pressurized fluid is introduced into the interior of the mandrel via the aperture to generate a force acting to expand the mandrel outward. The mandrel is heated so that it becomes deformable and expand outward to press the layer against the mold. The layer is heated so that it cures. The mandrel is then heated to a temperature above its melting point of the first material so that it melts, after which it is removed.
Woven article for carbon fiber reinforced plastic and molded product formed therefrom
A woven article for a carbon fiber reinforced plastic according to the present invention is a woven article of a spun yarn containing: about 10 wt % to about 60 wt % of a carbon fiber staple in which the content of carbon components is equal to or greater than about 97 wt %; and about 40 wt % to about 90 wt % of a thermoplastic resin fiber, wherein the carbon fiber staple is obtained by carbonizing carbon fiber reinforced plastic scrap at a temperature of about 900 to about 1400° C. The woven article for a carbon fiber reinforced plastic includes a carbon fiber staple manufactured from scrap generated during manufacture of the carbon fiber reinforced plastic, and allows economic recycling of the carbon fiber reinforced plastic scrap without a reduction in mechanical properties. When molded, productivity is high due to a short cycle time, there is almost no orientation, and an excellent flexural modulus is exhibited.
Fibre flattening
A method of forming a fibre article, comprising: providing a former having a contoured forming surface; locating a fibre preform between a first diaphragm and a second diaphragm, the second diaphragm being offset from the forming surface; drawing a vacuum between the first and second diaphragms so as to hold the preform captive between the diaphragms; displacing the second diaphragm towards the former so as to bring the second diaphragm into partial contact with the former; drawing a vacuum between the second diaphragm and the former so as to bring at least a part of the second diaphragm adjoining the preform into conformity with the forming surface; and setting the preform in its configuration; wherein: the fibre preform comprises one or more substantially inextensible fibres extending linearly in a first direction; the forming surface comprises a concavity and prominences on either side of the concavity; and the step of bringing the second diaphragm into partial contact with the former comprises bringing the second diaphragm into contact with the prominences whilst the second diaphragm does not fully contact the concavity and with the substantially inextensible fibres extending from one of the prominences to the other.
LOW DENSITY MICROSPHERES
Low-density thermoplastic expandable microspheres are disclosed. Various low-density structures, in particular, sandwich panels, based on foam prepared from the low-density microspheres, are also disclosed. Process of preparing low-density polymeric microspheres, per se, and the corresponding low-density structures, based on the microsphere foam, are also disclosed.
MODELED OBJECT AND METHOD FOR PRODUCING SAME
Provided is a method for producing a modeled object easily producible and capable of effectively increasing mechanical properties in modeling using a three-dimensional printer. The method for producing a modeled object includes the steps of: preparing a resin composition containing inorganic fibers with an average fiber length of 1 μm to 300 μm and an average aspect ratio of 3 to 200 and a thermoplastic resin; and modeling an object using the resin composition on a fused deposition modeling-based three-dimensional printer to produce a modeled object, wherein in modeling the object on the fused deposition modeling-based three-dimensional printer, a deposition pitch is less than 0.20 mm and a road width is less than 0.20 mm.
DEVICE AND METHOD FOR PRODUCING A REINFORCING STRUCTURE ON THE SURFACE OF A MOULDING
The present invention discloses a device for producing a reinforcing structure, which comprises a strip that is fibre-reinforced and comprises thermoplastic material, on the surface of a moulding. The device is characterized in that it is designed such that the laser diode array directly irradiates the heating-up area of the strip and/or the heating-up area of the surface of the moulding or of the already formed reinforcing structure, wherein the laser diodes of the laser diode array are formed as surface emitters.
MOLDING MATERIAL, MOLDED ARTICLE, AND METHOD FOR MANUFACTURING MOLDED ARTICLE
The molding material of the present invention contains (A) resin and (B) filler, in which provided that a total amount of the molding material is 100 parts by volume, a content of the (B) filler is equal to or greater than 35 parts by volume and equal to or less than 80 parts by volume, the (B) filler contains (B1) fibrous filler and (B2) spherical filler, provided that a total amount of the (B) filler is 100 parts by volume, a content of the (B2) spherical filler is equal to or greater than 40 parts by volume and equal to or less than 95 parts by volume, and provided that a number-average fiber diameter of the (B1) fibrous filler is d, an average particle size of the (B2) spherical filler is within a range of equal to or greater than 2.5 d and equal to or less than 6.5 d.
METHOD OF MANUFACTURING AN ENCLOSURE FOR A TRANSPORT REFRIGERATION UNIT, TRANSPORT REFRIGERATION UNIT AND TRANSPORT UNIT
A method of manufacturing a transport refrigeration unit is provided. The method includes providing an enclosure including an outer layer and a supporter. Providing the enclosure includes supplying one of a first material and a second material to a mold. This also includes supplying the other of the first material and the second material on the one of the first material and the second material that is supplied to the mold. Also, this includes curing the first material and the second material integrally that are supplied to the mold. The first material forms into the outer layer and the second material forms into the supporter. The second material includes a plurality of reinforcing fibers.
Pesticidal control device with high load of active ingredient
The present invention relates to a pesticidal control device that includes at least one pesticidal active ingredient, cellulose fibers, and a polymer or polymer matrix. The combination of the cellulose fibers with the polymer allows for a higher loading of liquid pesticidal active ingredients within the pesticidal control device, maintains the active ingredient within the control device during transportation, storage and handling, and provides higher efficacy or control of pests during treatment. The pesticidal control device may be an ear tag, collar, or bee strip.
Method for manufacturing soundproofing board part having excellent sound absorption performance and soundproofing board part manufactured by the same
Disclosed is a method for manufacturing a soundproofing board part having improved sound absorption performance. The soundproofing board part is manufactured by using, as a material, a recycled soundproofing material which contains a polyurethane foam having excellent sound absorption performance and impact resilience during the press molding; and by producing a sound absorption part on the back surface of the soundproofing board part through a remolding processing method. Also disclosed is a soundproofing board part manufactured by the method. Accordingly, sound absorption performance of the soundproofing board part is improved by about 20% or greater, manufacturing cost thereof may be reduced by recycled resources utilizing waste sheets, and manufacturing process may be simplified compared the related art.