In an embodiment the dielectric layer comprises a fluoropolymer, a plurality of boron nitride particles, a plurality of titanium dioxide particles, a plurality of silica particles; and a reinforcing layer. The dielectric layer can comprise at least one of 20 to 45 volume percent of the fluoropolymer, 15 to 35 volume percent of the plurality of boron nitride particles, 1 to 32 volume percent of the plurality of titanium dioxide particles, 10 to 35 volume percent of the plurality of silica particles, and 5 to 15 volume percent of the reinforcing layer; wherein the volume percent values are based on a total volume of the dielectric layer.

A consumable material for use in an extrusion-based digital manufacturing system, the consumable material comprising a length and a cross-sectional profile of at least a portion of the length that is axially asymmetric. The cross-sectional profile is configured to provide a response time with a non-cylindrical liquefier of the extrusion-based digital manufacturing system that is faster than a response time achievable with a cylindrical filament in a cylindrical liquefier for a same thermally limited, maximum volumetric flow rate.

A fiber reinforced composite component may include interleaved textile layers and ceramic particle layers coated with matrix material. The fiber reinforced composite component may be fabricated by forming a fibrous preform and densifying the fibrous preform. The fibrous preform may be fabricated by forming a first ceramic particle layer over a first textile layer, disposing a second textile layer over the first ceramic particle layer, forming a second ceramic particle layer over the second textile layer, and disposing a third textile layer over the second ceramic particle layer.

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.

A composition includes an infrared reflective additive having one or more infrared reflective colorants and a thermally emissive filler. The infrared reflective additive can be melt processed in a polymeric matrix.

A thermal conducting sheet, including: a binder resin; insulating-coated carbon fibers; and a thermal conducting filler other than the insulating-coated carbon fibers, wherein a mass ratio (insulating-coated carbon fibers/binder resin) of the insulating-coated carbon fibers to the binder resin is less than 1.30, and wherein the insulating-coated carbon fibers include carbon fibers and a coating film over at least a part of a surface of the carbon fibers, the coating film being formed of a cured product of a polymerizable material.

A light assembly for a motor vehicle according to an exemplary aspect of the present disclosure includes, among other things, a light source, and a lens arrangement configured to direct light from the light source in a first direction toward a running board and a second direction away from the vehicle. A method is also disclosed.

A method for manufacturing, by a transfer mold method, a power module equipped with a heat conductive insulating sheet in which an inorganic filler including secondary aggregated particles formed by aggregation of primary particles of scaly boron nitride is dispersed in a thermosetting resin, where curing of an uncured or semi-cured heat conductive insulating sheet during transfer molding is advanced under specific conditions. The method for manufacturing a power module equipped with a heat conductive insulating sheet has excellent thermal conductivity and electric insulation ability.

A particulate build material for three-dimensional printing can include from about 80 wt % to about 99.5 wt % of a polyamide particles, and from about 0.5 w % to about 7.5 wt % of thermally conductive particles including cubic lattice structured particles of carbon, cubic lattice structured particles of boron and nitrogen, or a combination thereof.

Nano-composite films and methods for their fabrication. The nano-composite films include a polymer matrix (e.g., polyethylene, polypropylene, or the like) and a filler capable of exfoliation such as graphene or hexagonal boron nitride (e.g., TrGO). The filler provides reinforcement, increasing tensile strength, Young's modulus, or both for the resulting nano-composite film, as compared to what it would be without the filler. The nano-composite film may have a specific tensile strength that is greater than 1 GPa/g/cm.sup.3, a specific Young's modulus that is greater than 100 GPa/g/ccm.sup.3, or both. Tensile strength and modulus values of up to 3.7 GPa/g/cm.sup.3 and 125 GPa/g/cm.sup.3, respectively, have been demonstrated. The film may be formed by combining powdered filler and polymer matrix powder in a solvent (e.g., decalin), high-shear extruding the resulting solution to disentangle the polymer chains and exfoliate the filler, freezing the solution to form a solid film, and then drawing the film.