A one-piece mold bottom (7) for a mold (1) for manufacturing containers, includes a molding wall (8) having a raised molding surface (9) bearing the imprint of at least one portion of a container bottom. The mold bottom (7) includes a cavity (27) integrally formed with the mold bottom (7), defined by a surface casing (29) defined entirely by the mold bottom (7) and including an inner surface (31) of the molding wall (8), opposite the molding surface (9) and matching the raised pattern thereof, and a rear surface (32, 33) opposite the inner surface (31). The mold bottom (7) is provided with at least one pair of openings (35; 37) leading into the cavity (27) for circulating a heat-transfer fluid inside the cavity.

A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

A method of manufacturing a mixture of synthetic resin and weight body material added to increase the weight of the mixture is disclosed. The method includes a first step of introducing synthetic resin and weight body material into the mixer, a second step of mixing the synthetic resin and the weight body material in the mixer, a third step of discharging a fixed amount of the mixture of synthetic resin and weight body material, mixed in the mixer, a fourth step of melting the synthetic resin discharged from the mixer, a fifth step of molding the molten synthetic resin and the weight body material into a finished product using the injector, in which the mold is mounted, and a sixth step of cooling the finished product. The method is configured to perform injection molding using environmentally friendly materials and regenerated energy resources, whereby production time is reduced compared to a conventional mortar injection and extrusion type injection method while improving productivity. In addition, the manufacturing process is simplified, thereby reducing labor costs. Furthermore, the defect rate is reduced, thereby improving quality. Moreover, poorly processed materials are pulverized for reuse, thereby reducing waste treatment costs and the consumption of raw materials and thus improving price competitiveness.

Provided are extrusion tools such as extrusion dies or portions thereof having a surface with at least one coating thereon, and methods of forming the same are disclosed. The at least one coating is formed from a composition that is a metal aluminum nitride or carbonitride with particular characteristics such that the amount of aluminum varies within the coating between a coating outer surface and an intermediate thickness within the coating. The resulting coatings have tailored physical and performance characteristics that result in improved wear and extrusion performance.

The invention relates to a blow molding tool for a blow molding machine for producing plastic containers in an extrusion or stretch blow-molding process. The blow molding tool comprises two blow mold halves, each of which comprises at least one molding body in which at least one mold cavity is disposed, and a baseplate that receives said molding body. An insulation block consisting of a thermally insulating material is arranged between the molding body and the baseplate and, optionally, further components of the blow mold halves.

In one example, a method includes positioning a tool in a mold, forming a parison of melted plastic, closing the mold around the parison and tool such that part of the tool is positioned between a portion of the mold and the parison, creating a blow molded structure by inflating the parison so that the melted plastic comes into contact with an interior portion of the mold and into contact with the tool, and after the mold is closed, operating the tool to form an integral compression molded element within the mold, and a parting line formed by the mold in the blow molded structure forms no part of the integral compression molded element.

Method and device for connecting two webs (1), reinforced with unidirectionally oriented continuous fibres, by ultrasonic welding, wherein the fibres are embedded in a matrix of polycarbonate and the webs have abutting edges that are substantially square and substantially flat, characterized by the following steps:arranging the webs abutting one another in the region of the abutting edges in a welding device between a sonotrode (2) and an anvil (3),welding the webs by means of ultrasound, wherein the sonotrode and the anvil exert pressure on the webs to be welded in the melting region between the webs and perpendicularly to the abutting edges of the webs,removing the welded-together webs (4) from the welding device.

Method and device for connecting two webs (1), reinforced with unidirectionally oriented continuous fibres, by ultrasonic welding, wherein the fibres are embedded in a matrix of polycarbonate and the webs have abutting edges that are substantially square and substantially flat, characterized by the following steps:arranging the webs abutting one another in the region of the abutting edges in a welding device between a sonotrode (2) and an anvil (3),welding the webs by means of ultrasound, wherein the sonotrode and the anvil exert pressure on the webs to be welded in the melting region between the webs and perpendicularly to the abutting edges of the webs,removing the welded-together webs (4) from the welding device.

A molding device includes a lower die core assembly including a porous lower die core unit, an upper die core assembly including a porous upper die core, a heating assembly for heating the lower die core unit and the upper die core, and a control assembly operable to control temperature of an assembly of the lower die core unit and the upper die core to be direct proportional to a distance by which the upper die core is moved downwardly from a compression starting position where the upper die core comes into contact with the lower die core unit. The control assembly is further operable to control one of a heated gas and a cooled gas to be introduced into and discharged from the upper and lower mold core assemblies at different rates.

A molding device includes a lower mold seat including a lower mounting portion, a lower die core assembly mounted in the lower mounting portion and including a lower die core unit defining a mold cavity, an upper mold seat including an upper mounting portion, an upper die core assembly mounted in the upper mounting portion and including an upper die core unit covering the mold cavity, and upper and lower heating units respectively including upper and lower high-frequency heating members respectively inducing eddy current in at least one of the lower die core unit and the lower mold seat and at least one of the upper die core unit and the upper mold seat.