B29K2995/0005

Melt Flowable Polyamide Composition for Shaped Articles

Described herein is a melt flowable polyamide composition for shaped articles, which may include thin wall connectors such as electrical connectors.

METHOD OF MANUFACTURING HEATING ELEMENTS FOR VEHICLE INTERIOR MATERIALS
20230130820 · 2023-04-27 ·

Disclosed herein is a method of manufacturing heating elements for vehicle interior materials, which includes forming a base part having the same shape as a curved surface of a subject, forming an electrode part on an upper surface of the base part, and stacking a heating part on upper surfaces of the base part and electrode part. Accordingly, the heating element is manufactured in advance to have the same shape as the curved surface of the subject and then adhered to the subject so that the heating element is overlapped on and pressed against the subject without deformation. Thus, it is possible to make overall temperature distribution uniform and improve product quality.

CONDUCTIVE AND FLEXIBLE SANDWICH-STRUCTURED COMPOSITES
20230077018 · 2023-03-09 ·

Interconnects may comprise a sandwich-structured composite comprising a core layer located between two thermosetting polymer layers. The core layer may comprise 80 wt % to 95 wt % conductive metal and a polymer. The conductive metal may comprise silver (Ag). The polymer may comprise polydimethylsiloxane (PDMS). Interconnects may be particularly suited for use in electronic devices, such as a flexible batteries and wearable electronic devices.

Durably sealing connection between insert and polymer and production method therefor

The invention relates to a method (100) for establishing a connection between an inlay (1, 1′, 1″) and a polymer (3) at least partially surrounding the inlay, wherein a monomer (2) is brought into contact (110) with the inlay (1, 1′, 1″) and is subsequently polymerized (120) to form the polymer (3), wherein the temperature TE of the inlay (1, 1′, 1″) is increased (130) at least briefly at least to that temperature TM that the monomer (2) assumes at its maximum during its exothermic polymerization (120) to form the polymer (3), and/or that ensures that the heat flow always runs from the inlay (1, 1′, 1″) to the monomer (2). The invention also relates to a method (200), (300), (400) for the sealing integration of an inlay (1, 1′, 1″) in a component (5). The invention also relates to a device (50) for carrying out the method (100), comprising a conveyor (51) for a lead frame (11) in which a multiplicity of inlays (1, 1′, 1″) are able to be fed, and an at least two-part (52a, 52b) mould (52) which is closable about an individual inlay (1, 1′, 1″) and has a feed (53) for feeding the monomer (2) into the space (54) between the mould (52) and the inlay (1, 1′, 1″), wherein a current supply (55) is provided for the resistive and/or inductive heating (131) of the inlay (1, 1′, 1″) surrounded by the mould (52).

Manufacturing method and tool for carbon parts

A method of manufacturing a product including at least two carbon parts including the step of: manufacturing a first carbon part, manufacturing at least a second carbon part, providing on a surface of one of the first carbon part or second carbon part a plurality of protrusions including a carbon resin, joining together the first carbon part and the second carbon part in such a way that the plurality of protrusions is interposed between the first carbon part and second carbon part for providing physical and electrical connection is provided.

Vehicle control panel and production method
11635831 · 2023-04-25 · ·

A method of producing a control panel for a vehicle. The method includes the following operations: a) producing a touch-sensitive film, the touch-sensitive film including a film, a conductive layer, a main decorative layer, and a secondary decorative layer, the conductive layer being arranged on an inner face of the film, the main decorative layer being arranged on an outer face of the film, and the secondary decorative layer having at least one critical deformation portion arranged on the inner face of the film in at least one corresponding critical deformation zone; b) shaping said touch-sensitive film, the touch-sensitive film being shaped in a non-developable three-dimensional manner in each critical deformation zone; and c) molding a layer of plastic material onto the main decorative layer.

PIEZOELECTRIC COMPOSITES CONTAINING A SACRIFICIAL MATERIAL AND USE THEREOF IN ADDITIVE MANUFACTURING

Parts made by additive manufacturing are often structural in nature, rather than having functional properties conveyed by a polymer or other component present therein. Printed parts having piezoelectric properties may be formed using compositions comprising a plurality of piezoelectric particles located in a polymer matrix comprising a first polymer material and a sacrificial material that are immiscible with each other. The sacrificial material, which may comprise a second polymer material, may be removable from the first polymer material under specified conditions. The piezoelectric particles may remain substantially non-agglomerated when combined with the polymer matrix. The polymer matrix may be treated to remove the sacrificial material to introduce a plurality of pores. The compositions may have a form factor such as a composite filament, a composite pellet, a composite powder, or a composite paste. Additive manufacturing processes may comprise forming a printed part by depositing the compositions layer-by-layer.

VEHICLE CONTROL PANEL AND PRODUCTION METHOD
20220326792 · 2022-10-13 ·

A method of producing a control panel for a vehicle. The method includes the following operations: a) producing a touch-sensitive film, the touch-sensitive film including a film, a conductive layer, a main decorative layer, and a secondary decorative layer, the conductive layer being arranged on an inner face of the film, the main decorative layer being arranged on an outer face of the film, and the secondary decorative layer having at least one critical deformation portion arranged on the inner face of the film in at least one corresponding critical deformation zone; b) shaping said touch-sensitive film, the touch-sensitive film being shaped in a non-developable three-dimensional manner in each critical deformation zone; and c) molding a layer of plastic material onto the main decorative layer.

METHOD AND SYSTEM FOR ADDITIVE MANUFACTURING OF ELECTRICAL DEVICES

A system and method for forming electrical devices via additive manufacturing processes that utilize starting materials that are in a solid state at least prior to, as well as after, the formation of the electrical device. A first solid starting material can be configured to form one or more insulator layers of the electrical device, while another solid starting material can be applied to form one or more electrically conductive layers. The starting materials canbe applied layer-by-layer during formation of the electrical device such that the electrically conductive layers can become automatically embedded within the insulating layers, and vice versa. The additive manufacturing process(es) utilized to form the electrically conductive layers from solid starting materials can be different than the additive manufacturing process(es) utilized to form the insulator layers.

Double-layer longitudinal wrapping mold
11631509 · 2023-04-18 ·

A double-layer longitudinal wrapping mold is disclosed, including a base, a first longitudinal wrapping structure, a first pressing structure, a second longitudinal wrapping structure, a second pressing structure and a first necking structure. The first longitudinal wrapping structure is disposed on the base and has a first guide hole, a first outer layer wrapping hole and an inner layer wrapping hole. The first pressing structure is disposed on the base and has a first pressing hole and a second outer layer wrapping tape hole. The second longitudinal wrapping structure is disposed on the base and has a second guide hole and a third outer layer wrapping tape hole. The second pressing structure is disposed on the base and has a second pressing hole and a fourth outer layer wrapping tape hole. The first necking structure is disposed on the base and has a necking hole.