A composite sandwich panel includes a first composite part and a second composite part. A plurality of stiffeners extend between the first and second composite parts. A fiberglass composite perimeter edge closeout is positioned along one or more edges of the first and second composite parts. The fiberglass composite perimeter edge closeout controls a magnetic flux to bond the first and second composite parts to the plurality of stiffeners.

A method of manufacturing an inductor element includes preparing an insert member including a winding portion where a conductor is wound in a coil shape. A plurality of preliminary green compacts is obtained by conducting a preliminary compression molding of a granule containing a magnetic powder and a resin at a pressure of 2.5×10.sup.2 to 1×10.sup.3 MPa. The insert member and the plurality of preliminary green compacts are integrated so that a joint interface of the plurality of preliminary green compacts is formed intermittently.

Systems and methods for combatting shrinking forces within drying photopolymers of additive manufacturing processes are disclosed herein. According to at least some embodiments, layers of an additive manufacturing build are split into core components and shell components. Magnetically active additives within the photopolymer resin are then aligned in a first plane while the core section is cured, and a second plane while the outer shell section is cured. According to at least some embodiments, the first plane and the second plane are perpendicular.

In a method of manufacturing a magnet embedded core (1), creation of unnecessary resin from the resin for fixedly securing the magnet is prevented. The method includes a resin charging step of charging resin material (33) in solid form into the magnet insertion hole; a melting step of melting the resin material (33) in the magnet insertion hole, and a pressurization step of pressurizing an interior of the magnet insertion hole (3). The melting step includes melting the resin material (33) at least partly by preheating and inserting the magnet (4) into the magnet insertion hole (3).

An example lid assembly may include a lid and a slider. The slider may be configured to move between a closed position where the slider covers a container opening to aid in preventing spilling of contents of the container and an opened position where the slider uncovers the opening such that the contents of the container may be released. The slider may include at least one slider positioning magnet and at least one lid positioning magnet that may be configured to lock the slider in the closed position and lock the slider in the opened position. The magnets may have a length and a width that are equal to each other.

A sheet-shaped insulating member including a thermoplastic resin fiber and an inorganic fiber is arranged on a surface of a magnet body. The insulating member is compressed while being heated to a temperature higher than or equal to a glass transition temperature of the thermoplastic resin fiber, so that the insulating member is thermocompression-bonded to the magnet body in a state in which the inorganic fiber is elastically compressed. A magnet is thus formed. With the magnet arranged in a slot of a rotor core, the magnet is heated to a temperature higher than or equal to the glass transition temperature of the thermoplastic resin fiber. This causes the inorganic fiber to restore elasticity, so that the magnet is fixed to the rotor core.

One embodiment of the invention may relate to a print surface for a three-dimensional object printer. The print surface may comprise an elastic first layer, a binding layer for securing the printing surface to the three-dimensional object printer; and an adhesive layer for adhering the first layer to the binding layer. Three-dimensional objects are printed onto the first layer by controlled extrusion of molten material. Printed objects can be obtained by decoupling the binding layer from the three-dimensional object printer and detaching the object from the first layer by applying bending moments.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a plurality of ingredients for a polymeric insulation material and process the plurality of ingredients to facilitate polymerization of the polymeric insulation material within the extruder. An application assembly in fluid communication with the extruder may apply the polymeric insulation material onto a wire. A curing device may then cure the polymeric insulation material.

A method for improving z-axis strength of a 3D printed object is disclosed. For example, the method includes printing a three-dimensional (3D) object with a polymer and magnetic particles, heating the 3D object to a temperature at approximately a melting temperature of the polymer, and applying a magnetic field to the 3D object to locally move the magnetic particles in the polymer to generate heat and fuse the polymer around the magnetic particles to improve a z-axis strength of the 3D object.

An example lid assembly can include a lid and a slider. The lid can include a wall defining a recess. The slider can be configured to slide in the recess and can be configured to move between a closed position where the slider covers the opening to aid in preventing spilling of contents of the container and an opened position where the slider uncovers the opening such that the contents of the container can be consumed. The slider can be configured to be removable from the lid and can be replaced back on the lid. Additionally, the slider can be configured to lock into place on the recess in both the closed position and the opened position.