The present invention relates to methods of manufacturing moulded products, for example building panels, and in particular, but not exclusively, to manufacturing a panel comprising natural stone or rock set into a polymeric layer. The method of manufacturing a moulded product as described herein comprises at least one article being set into a polymeric layer, followed by placing the at least one article and particulate ferrous material in a container so that at least a portion of the or each article is embedded in the particulate ferrous material, introducing a polymeric material into the container to form the moulded product, and removing the moulded product from the container.

An electronic device includes an electromagnetic interference shield having a layer of conductive material covering at least a portion of the electronic device and having a skin depth of less than 2 μm for electromagnetic signals having frequencies in a kilohertz range.

A gradient electrically conductive-uniform thermally conductive dual network structure-based electromagnetic shielding polymer composite with low reflection and high absorption and a preparation method thereof. The electromagnetic shielding polymer composite includes a gradient conductive carbon nanotube network with a vertically oriented cell structure and a uniformly thermally conductive hexagonal boron nitride/carbon nanotube network constructed by the hexagonal boron nitride dispersed uniformly in the carbon nanotube network and the gradient carbon nanotube network. The gradient electrically conductive carbon nanotube network and the uniformly thermally conductive hexagonal boron nitride/carbon nanotube network form a composite synergistic dual function network structure so as to make the electromagnetic shielding polymer composite have a low reflection and high absorption and excellent thermal conductivity.

Described is a method for manufacturing a radio frequency (RF) absorber. The method includes first determining a set of desired RF absorption properties for a RF absorber. A computer model for the RF absorber having the determined set of desired RF absorption properties is then produced. Using a three-dimensional (3D) printing process, melted plastic filament loaded with a RF absorber material is deposited in in computer controlled patterns according to the computer model, thereby producing the RF absorber having the set of desired RF absorption properties.

Low-density thermoplastic expandable microspheres are disclosed. Various low-density structures, in particular, sandwich panels, based on foam prepared from the low-density microspheres, are also disclosed. Process of preparing low-density polymeric microspheres, per se, and the corresponding low-density structures, based on the microsphere foam, are also disclosed.

Exemplary embodiments are disclosed of systems and methods for dispensing thermal management and/or EMI mitigation materials. The system and methods include online remixing prior to dispensing the thermal management and/or EMI mitigation materials. In an exemplary embodiment, a system includes an online remixer configured to be operable for receiving a supply of the thermal management and/or EMI mitigation material including one or more functional fillers within the matrix, and remixing the one or more functional fillers including filler settlement, if any, within the matrix prior to dispensement of the thermal management and/or EMI mitigation. The remixing may reduce the filler settlement, if any, within the matrix and thereby allow for improved viscosity and flow rate of the thermal management and/or EMI mitigation material.

The present invention achieves cost reduction by simplifying the manufacturing process for a film-formed molded product provided with a metal coating film capable of transmitting electromagnetic waves therethrough. This method for manufacturing a film-formed molded product which includes a molded product and a metal coating film covering the molded product comprises: forming the molded product between a movable mold and a fixed mold; and then forming the metal coating film which covers the molded product by a film-forming part of a second mold without taking the molded product out from between the movable mold and the fixed mold. The metal coating film is capable of transmitting electromagnetic waves therethrough as a result of generation of cracks after being formed.

A gradient electrically conductive-uniform thermally conductive dual network structure-based electromagnetic shielding polymer composite with low reflection and high absorption and a preparation method thereof. The electromagnetic shielding polymer composite includes a gradient conductive carbon nanotube network with a vertically oriented cell structure and a uniformly thermally conductive hexagonal boron nitride/carbon nanotube network constructed by the hexagonal boron nitride dispersed uniformly in the carbon nanotube network and the gradient carbon nanotube network. The gradient electrically conductive carbon nanotube network and the uniformly thermally conductive hexagonal boron nitride/carbon nanotube network form a composite synergistic dual function network structure so as to make the electromagnetic shielding polymer composite have a low reflection and high absorption and excellent thermal conductivity.

A method for manufacturing a resin sheet includes a coating step; a heating step; and a pressurizing step. In the coating step, linear metal nanomaterial is coated on a surface of a resin film having thermal plasticity. In the heating step, the resin film having the linear metal nanomaterial coated on the surface thereof is heated and softened. In the pressurizing step, the resin film having the linear metal nanomaterial coated on the surface thereof is pressurized to press the linear metal nanomaterial along a direction orthogonal to the surface on which the linear metal nanomaterial is coated. Thus, the coated linear metal nanomaterial penetrates the resin film to obtain the resin sheet containing the linear metal nanomaterial.

Solid-state additive manufacturing methods for compounding conductive plastic compositions, fabrication of conductive plastic parts and conductive coatings, and plastic recycling are disclosed. Electrically conductive or thermally conductive plastic compositions are compounded and subsequently printed with the solid-state additive manufacturing system. The solid-state fabricated compositions, parts and coatings can also be manufactured to be both thermally and electrically conductive. Solid-state plastic waste recycling methods are also disclosed where various plastic waste materials and shapes are solid-state processed. The plastic waste can be mixed with virgin plastic material or mixed with other types of materials such as metals, ceramics or their combination. The waste plastic feedstock is reinforced with different types of reinforcing particles or fibers, or various additives are added for improving properties of the final deposits.