B29K2995/0063

MOLDING OF EXPANDABLE POLYSTYRENE

Methods of making molded polystyrene articles are described. The methods include introducing steam into a mold simultaneous to filling the mold with foam particles, and cooling the mold without the use of cooling water. The method can be performed faster and with a lower temperature differential than conventional molding processes, permitting faster turn-around to the production of subsequent molded articles. The molded articles produced by the method can have thicker side walls, improved foam particle fusion, and improved compression properties as compared to conventional EPS molding processes.

Auxetic polyurethane and melamine foams by triaxial compression

Described herein is a process for preparing a foam (FA) with a Poisson's ratio in the range of from −0.5 to 0.3, the method including the steps of providing a foam (F1) with a flow resistance in the range of from 3000 to 8000 Pas/m, determined according to DIN EN 29053, and subjecting the foam (F1) to thermoforming including triaxial compression, wherein the foam (F1) is not reticulated prior to step (ii). Also described herein is the foam obtained or obtainable according to the process and the use of the foam as, for example, an energy absorbing device, preferably in protective gear, furniture, cushions, in cleaning devices with improved rinse-out behavior, in shoe soles, or as sealing, insulating or anchorage providing material for example used in earphones, ear plugs or dowels, or as acoustic material.

METHOD TO PRODUCE FUNCTIONALIZED ETHYLENE-BASED POLYMERS
20210363281 · 2021-11-25 ·

A process to form a “functionalized ethylene-based polymer” from a first composition comprising an ethylene-based polymer and at least one polar compound, and at least one peroxide, said process comprising at least the following: a) thermally treating the first composition, in at least one extruder comprising at least one barrel, to form the functionalized ethylene-based polymer; b) extruding the functionalized ethylene-based polymer, in melt form, to form an extrudate; c) cooling the extrudate; and d) pelletizing the extrudate; and wherein the “efficiency of the peroxide consumption, after the thermal treatment, is ≥91 wt % within the at least one extruder; and wherein the “normalized feed rate” at which the process is nm is ≥0.0018 (lbs/hr)/(mm).sup.3; and wherein, for step c), after the extrudate exits the extruder, and before the extrudate is pelletized, the extrudate is cooled in a cooling medium to a pelletization temperature, T.sub.pel in ° C.), ≤ the crystallization temperature T.sub.c (in ° C.) of the functionalized ethylene-based polymer.

Polyethylene Films and Methods of Making the Same

A film, preferably, a multi-layered film, comprising a polymer composition, wherein the polymer composition comprises: within a range from 1 wt % to 25 wt % of a cyclic olefin copolymer based on the weight of the polymer composition, and within a range from 75 wt % to 99 wt % (the remainder of material) of a polyethylene based on the weight of the polymer composition, wherein the cyclic olefin copolymer has a glass transition temperature (T.sub.g) of at least 80° C. The films may be used in shrink packaging application.

THREE-DIMENSIONAL PRINTING

An example of a three-dimensional (3D) printing composition includes a build material composition and a fusing agent to be applied to at least a portion of the build material composition during 3D printing. The build material composition includes one of: (i) a thermoplastic elastomer having a flow parameter characterized by a consolidation resistance value ranging from about 8 to about 30, and a tap density characterized by an n1/2 value ranging from 5 taps to 30 taps; or (ii) a polyamide-like material having a flow parameter characterized by a consolidation resistance value ranging from about 75 to about 120, and a tap density characterized by an n1/2 value ranging from 5 taps to 30 taps. The fusing agent includes an energy absorber to absorb electromagnetic radiation to coalesce the thermoplastic elastomer or the polyamide-like material in the at least the portion.

Multilayer non-cross-linked heat-shrinkable packaging films
11179920 · 2021-11-23 · ·

The present invention provides a multilayer packaging film characterized by an improved sealability even through contamination with excellent shrinkability good optics and strength without using internal layers of stiff resins and cross-linking, to flexible containers made therefrom, such as bags, pouches and the like, useful for packaging articles, in particular food items.

Method for manufacturing an aeronautical structure

A method for manufacturing, layer-upon-layer, an integral composite aeronautical structure, wherein the method comprises: (a) providing an additive manufacturing tool comprising a depositing mold shaping an aerodynamic surface and at least one head configured to be moved over the depositing mold and to deposit fibrous material reinforcement and/or meltable material; (b) depositing fibrous material reinforcement embedded within meltable material onto the depositing mold, at least one layer of a lower aerodynamic face-sheet being built thereby; (c) depositing meltable material onto at least a portion of the outer layer of the lower aerodynamic face-sheet, at least one layer of core structure being built thereby; and (d) depositing fibrous material reinforcement embedded within meltable material onto at least the outer layer of the core structure, at least one layer of an upper aerodynamic face-sheet being built thereby; wherein steps (b), (c) and (d) are performed using Additive Manufacturing technology.

POWDERY LIQUID-CRYSTAL RESIN FOR PRESS-MOLDED ARTICLE, PRESS-MOLDED ARTICLE, AND PRODUCTION METHOD THEREFOR
20210354342 · 2021-11-18 · ·

A powdery liquid-crystal resin for a press-molded article is disclosed having a bulk density of more than 0.05 g/cm.sup.3 and 0.5 g/cm.sup.3 or less. The powdery liquid-crystal resin preferably has a particle diameter distribution width as defined by JIS Z8825: 2013 of 3.0 or more and 12 or less. The powdery liquid-crystal resin preferably has an average particle diameter of 10 μm or more and 300 μm or less. The degree of crystallinity of the powdery liquid-crystal resin is preferably 20% or more and 70% or less.

HIGH-STRENGTH LOW-HEAT RELEASE COMPONENTS INCLUDING A RESIN LAYER HAVING SP2 CARBON-CONTAINING MATERIAL THEREIN
20220009198 · 2022-01-13 ·

Embodiments disclosed herein relate to composite laminate structures including a polymer layer having sp.sup.2 carbon-containing material and improved heat release properties, and methods of making the same.

BIAXIALLY ORIENTED POLYPROPYLENE FILM FOR HEAT SEALING

The present invention related to a film comprising multiple co-extruded film layers, the film having a length and a width, and a thickness defined as the dimension of the film perpendicular to the plane defined by the length and the width, wherein the film is a bi-axially oriented film comprising at least a core layer A, having a first and a second surface, and one or two sealing layer(s) B, wherein the core layer A comprises a polypropylene, and wherein the sealing layer B comprises >50.0 wt % of a polyethylene comprising moieties derived from ethylene and moieties derived from an α-olefin comprising 4 to 10 carbon atoms, the polyethylene having a density of >870 and <920 kg/m.sup.3 as determined in accordance with ASTM D1505 (2010), with regard to the total weight of the sealing layer B, wherein the sealing layer B directly adheres to one of the first or second surface of the core layer A. Such film allows for the production of a sealed package having a sufficiently high sealing strength at reduced sealing temperatures, also referred to as the seal initiation temperature.