Paste-processed ultra high molecular weight polyethylene (UHMWPE) polymers, and processes for the formation of dense UHMWPE films from a highly crystalline ultra high molecular weight polyethylene polymer are provided. The UHMWPE films described herein may be manufactured by 1) compressing a dry, porous UHMWPE tape and then stretching above the melt temperature of the UHMWPE polymer; 2) expanding a dry, porous UHMWPE tape above the melt of the UHMWPE polymer without compression; or 3) expanding a dry, porous UHMWPE tape below the melt of the UHMWPE polymer to form a porous membrane and subsequently compressing the porous membrane at temperatures above the melt of the UHMWPE polymer to forma dense film. This dense film may be further stretched biaxially to enhance the properties of the dense film.

A method for forming thermoplastic composites includes: (a). cutting a thermoplastic film and a cloth material, with the thermoplastic film including a surface layer and an adhesive layer, and with a melting point of the surface layer higher than the adhesive layer; (b). placing the thermoplastic film on a platform of a molding machine, facing the adhesive layer upwardly, and covering the cloth material on the thermoplastic film, with the platform including a plurality of channels defined therein, a plurality of concave and convex patterns arranged on a top surface thereof, and plural pores evenly formed on the top surface thereof and communicating with the plurality of channels; and (c). heating the thermoplastic film by using a heating unit to melt the adhesive layer and to soften the surface layer.

A method for waterproofing blanks of shoes, gloves, items of clothing and other clothing accessories, a blank waterproofed by the method and shoes, gloves, items of clothing and other clothing accessories provided by the waterproofed blanks, the method comprising the gluing and pressing on the surface of the blank, on the side intended to remain hidden after its application, of a waterproof and breathable assembly provided by associating a waterproof and breathable functional element in the form of a flexible sheet with at least two meshes that close it in a sandwich-like manner.

A transdermal absorption sheet and a manufacturing method for the transdermal absorption sheet includes a laminating step of forming a multilayer film with a viscosity difference by forming, on a support, a lower layer containing a first transdermal absorption material and an upper layer containing a drug and a second transdermal absorption material and having a lower viscosity than the lower layer, a filling step of filling needle-like recessed portions corresponding to inverted needle-like protruding portions with a solution of the transdermal absorption material by pressing a mold in which the needle-like recessed portions are arranged in a two-dimensional array, against a surface of the multilayer film supported by the support to allow the multilayer film to flow, a solidifying step of solidifying the multilayer film with the mold pressed against the surface of the multilayer film, and a peeling-off step of peeling the solidified multilayer film from the mold.

A transdermal absorption sheet and a manufacturing method for the transdermal absorption sheet includes a laminating step of forming a multilayer film with a viscosity difference by forming, on a support, a lower layer containing a first transdermal absorption material and an upper layer containing a drug and a second transdermal absorption material and having a lower viscosity than the lower layer, a filling step of filling needle-like recessed portions corresponding to inverted needle-like protruding portions with a solution of the transdermal absorption material by pressing a mold in which the needle-like recessed portions are arranged in a two-dimensional array, against a surface of the multilayer film supported by the support to allow the multilayer film to flow, a solidifying step of solidifying the multilayer film with the mold pressed against the surface of the multilayer film, and a peeling-off step of peeling the solidified multilayer film from the mold.

A seat pad which can provide a favorable seating feeling while adhesion between a breathable member and a resin foam constituting the seat pad is ensured and a method of manufacturing such a seat pad are provided. A filling member including a breathable member having a ventilation function to an outside, used in a molding process of the seat pad for a vehicle integrally molded from a foam made of a foamable resin in a state where the breathable member is placed therein, and removed after the molding, is characterized by including a frame-shaped body attached to a peripheral side surface of an outside exposed surface of the breathable member and installed on a molding surface of a mold and a side-surface covering body installed upright on the frame-shaped body and partially covering a side surface of the breathable member.

A vent structure includes: a first housing component having an opening portion for ventilation; a gas-permeable membrane that is attached to the first housing component to close the opening portion; and a laser welding portion that joins the first housing component with the gas-permeable membrane. The gas-permeable membrane includes a main body including a fluororesin film and a porous resin sheet that is laid on the main body. The porous resin sheet is located on the surface side of the vent structure. Both of the main body and the outer peripheral portion of the porous resin sheet that projects outwardly from the main body are fixed to the first housing component by the laser welding portion.

A microchannel heat exchanger (800) is manufactured by bonding a first sheet (802a) of material and a second sheet (802b) of material in a first connection pattern for integral formation of a core portion (801) and a manifold portion (808) for the first and second sheets (802a, 802b) of material. A third sheet (802c) of material is then superposed on to the second sheet (802b) of material and bonded in a second connection pattern to the second sheet of material for integral formation of the core portion (801) and the manifold portion (808) for the second and third sheets (802b, 802c) of material. The second and third sheets (802b, 802c) of material are bonded without bonding the second sheet (802b) of the material to the first sheet (802a) of material. The core portion (801) and the manifold portion (808) of the heat exchanger (800) are thus integrally created. The interstices between the first, second, and third sheets (802a, 802b, 802c) of material are then expanded to create fluid flow channels (806). This method can also be used to create a heat sink. The bonding method may be a form of laser welding where an opaque sheet absorbs the laser energy and the heat conducts through the top sheet to the sheet immediately below, but does not cause bonding with subsequent sheets below.

Disclosed are a shoe insole and its manufacturing method. The method includes the steps of crushing a rubber foam material into irregular primary crushed particles, covering a mixed elastomeric material onto a surface of the primary crushed particle uniformly, using a pressurizing, heating and curing method to form a primary modified foam material, crushing the primary modified foam material again to form irregular secondary crushed particles, covering the secondary crushed particles uniformly mixed with the elastomeric material onto a surface of the secondary crushed particle, and using the pressurizing, heating and curing method to form a secondary modified foam material similarly. The shoe sole made of the secondary modified foam material has good breathability, elasticity, comfortability and compressive strength.

A polyolefin microporous membrane is disclosed. The membrane includes at least one microporous membrane layer, where the microporous membrane layer has an air permeability between about 100 sec/100 cc and about 220 sec/100 cc, a pin puncture strength of at least 550 gf, and a crystallization half time t.sub.1/2 of from 10 to 35 minutes when subjected to isothermal crystallization at 117 C. The air permeability and the pin puncture strength are normalized to a thickness of 16 m.