B29K2995/007

INKS COMPRISING LIQUID RUBBER FOR 3D PRINTING
20210380825 · 2021-12-09 ·

In one aspect, inks for use with a three-dimensional printing system are described herein. In some embodiments, an ink described herein comprises up to about 90 wt. % monofunctional curable material, up to about 10 wt. % difunctional curable material, and up to about 10 wt. % liquid rubber, based on the total weight of the ink, wherein the liquid rubber comprises one or more curable moieties. In some cases, the liquid rubber comprises one or more ethylenically unsaturated moieties. For example, in some instances, the liquid rubber comprises a butadiene acrylonitrile copolymer.

MANUFACTURING PROCESS FOR MAKING TOY FIGURE CLOTHING
20220193564 · 2022-06-23 ·

A method of manufacturing a garment includes forming a multilayer composition having one or more design elements. The multilayer composition is formed by applying a material that includes the one or more design elements to an elastomeric polymer base layer. The method further includes heating the multilayer composition, and after the multilayer composition has been heated, then aligning each design element with a respective three-dimensional design feature of a three-dimensional mold, and pressing the heated multilayer composition into the three-dimensional mold. The method further includes cooling the pressed heated multilayer composition to form a three-dimensional molded multilayer composition that includes one or more three-dimensional design elements; and forming a three-dimensional garment from the three-dimensional molded multi-layer composition.

VEHICLE-WINDOW GLASS ASSEMBLY AND METHOD FOR MANUFACTURING THE SAME
20220176785 · 2022-06-09 ·

A vehicle-window glass assembly includes a vehicle-window glass and its injection-molded encapsulation; and an over-molded bolt including a base, a thread rod and an injection-molded part. One end of the thread rod is fixedly connected to the base, and the injection-molded part covers at least a part of the base. The injection-molded encapsulation covers at least a part of the injection-molded part such that the over-molded bolt and the vehicle-window glass are fixed to each other, and a material of the injection-molded part has a tensile strength greater than that of a material of the injection-molded encapsulation. This vehicle-window glass assembly can b e adapted to various vehicle models with a large gap between a surface of a vehicle-window glass and a vehicle-door sheet metal on which the vehicle-window glass requires to be mounted.

METHOD FOR MANUFACTURING A PART MADE OF A HARD MATERIAL WITH A POLYMER INSERT

A method is for manufacturing an ornamental part, for example a watch, jewellery or telephone part, in particular a watch crown. The part includes, at least partially, a hard material with a Vickers hardness exceeding 1,000 HV. The method includes the following main steps: producing a precursor from a mixture of at least one powder material with a binder, producing an insert made of a polymer material, the insert having, at least partially, a negative shape of that desired for at least one portion of the part, overmoulding the precursor onto the insert made of a polymer material by injection into a mould to form a green body, and sintering the green body to form a body of the future part from the hard material.

MOLDED ARTICLE AND METHOD OF PRODUCING THE SAME
20220134612 · 2022-05-05 ·

Provided are a molded article excellent in a Charpy impact strength and a method of producing the same. A molded article contains a methacrylic resin composition containing at least one methacrylic resin, in which a pencil hardness is 2 H or higher, and a craze formation time is 19 seconds or longer, the craze formation time being measured by sequentially performing the following steps 1) to 5): 1) preparing a test piece that is a strip-shaped molded article, the test piece having a through-hole provided on one end side in a longitudinal direction; 2) heating and drying the test piece; 3) clamping the other end side of the test piece in the longitudinal direction and fixing the test piece to a fixing table so that extending directions of an upper surface and a lower surface of the test piece coincide with a horizontal direction; 4) applying ethanol one or more times to a predetermined region of the upper surface while generating a surface stress on the upper surface by applying a load calculated by a specific equation in a vertical direction at a position where the through-hole of the test piece is provided, and maintaining a state in which the ethanol is applied; and 5) obtaining the craze formation time by measuring a time from the start of the application of the ethanol to the formation of the craze in the test piece.

Process of over-molding a thermoplastic elastomer over fabric pieces
11718001 · 2023-08-08 · ·

A method of over-molding a thermoplastic material over fabric includes: precision forming a mold cavity to match the final dimensions of a finished product; cutting a piece of fabric to a correct size; fixedly securing the fabric piece in the mold cavity; and injecting a thermoplastic material into the mold cavity at an appropriate temperature and pressure, on top of the fabric piece. The method may further include heating the thermoplastic material to a temperature for melting a surface layer of the fabric when injected thereon, and cooling of the thermoplastic material and fabric for bonding of the thermoplastic material to the surface of the fabric. The method may further include adding one or more additives from the group of additives consisting of: a UV stabilizer, an anti-blocking agent, a slip agents, a plasticizer, and a flame retardant; and securing a cord member onto an exposed portion of the fabric.

Heat exchanger tube for a heat exchanger of an oxygenator
11305044 · 2022-04-19 · ·

The invention relates to a heat exchanger tube (1) which is a component of a heat exchanger of an oxygenator. The heat exchanger tube (1) comprises a tube body (2) consisting of thermoplastic polyurethane (PTU). The tube body (2) has a Shore hardness of greater than 60 D. This results in a heat exchanger tube optimised for use in a heat exchanger of an oxygenator.

Methods for making multilayer dental aligners

A multilayer sheet comprising first and second layers is provided. The first layer consists of a co-polyester. The second layer consists of a thermoplastic polyurethane elastomer having an elongation at break of greater than 200%, a hardness of 60A to 85D, an ultimate tensile strength of greater than about 5000 psi, and a light transmission between 400 nm and 800 nm of greater than about 75%. A mold is provided and the multilayer sheet is thermoformed over the mold to form a plurality of tooth-receiving cavities configured to receive and reposition a patient's teeth from a first arrangement toward a second arrangement. Excess material is trimmed from the thermoformed multilayer sheet to form a multilayer dental aligner.

Co-injection moulded sports boot

Sports boot element of which the wall includes at least two different plastics materials (15, 16), the wall having (i) a first zone (11) including the two different plastics materials within its thickness, the first plastics material (15) forming two layers of the wall constituting the internal and external faces of the said wall, and the second plastics material (16) being interposed between the two layers of the first plastics material (15), and (ii) a second zone (13) including only the second plastics material (16).

VEHICLE SEAT ASSEMBLY HAVING A SURFACE TEXTURING INTRUSIONS
20220001780 · 2022-01-06 · ·

In at least one embodiment, the present disclosure provides a vehicle seat assembly comprising a cushion having an “A” surface and a “B” surface, a central portion, and two bolster areas, with each bolster area being adjacent the central portion, with the cushion having a plurality of intrusions extending from the “A” surface towards the “B” surface to form a hardness gradient between at least one of the bolster areas and the central portion of between 5% to 25%, the plurality of intrusions comprising a plurality of pairs of patterns, each pair of patterns comprising a first pattern spaced apart and opposingly and inversely facing a second pattern.