Multilayer polymer sheets are provided, as well as related methods, systems, and appliances.

A three-dimensional shaped object including a fluororesin, wherein the three-dimensional shaped object is a laminate of a layer according to the slice data of the three-dimensional structure. The three-dimensional shaped object has a tensile stress at break of 9 MPa or more, and a tensile elongation at break in the direction perpendicular to the shaped plane of 20% or more. Also disclosed is a method for producing the three-dimensional shaped object.

Parts made by additive manufacturing are often structural in nature, rather than having functional properties conveyed by a polymer or other component present therein. Printed parts having piezoelectric properties may be formed using compositions comprising a plurality of piezoelectric particles and a polymer material comprising at least one thermoplastic polymer and at least one photocurable polymer precursor. The at least one photocurable polymer precursor may undergo a reaction in the presence of electromagnetic radiation, optionally undergoing a reaction with the piezoelectric particles, in the course of forming the printed part. The piezoelectric particles may be mixed with the polymer material and remain substantially non-agglomerated when combined with the polymer material. The compositions may define a form factor such as a composite filament, a composite pellet, or an extrudable composite paste, which may be utilized in forming printed parts by extrusion and layer-by-layer deposition, followed by curing.

Parts made by additive manufacturing are often structural in nature, rather than having functional properties conveyed by a polymer or other component present therein. Printed parts having piezoelectric properties may be formed using compositions comprising a polymer matrix comprising a first polymer material and a second polymer material that are immiscible with each other, and a plurality of piezoelectric particles substantially localized in one of the first polymer material or the second polymer material. The piezoelectric particles may remain substantially non-agglomerated when combined with the polymer matrix. The compositions may define a form factor such as a composite filament, a composite pellet, or an extrudable composite paste. Additive manufacturing processes using the compositions may comprise forming a printed part by depositing the compositions layer-by-layer.

Parts made by additive manufacturing are often structural in nature, rather than having functional properties conveyed by a polymer or other component present therein. Printed parts having piezoelectric properties may be formed using compositions that are extrudable and comprise a plurality of piezoelectric particles and a plurality of carbon nanomaterials dispersed in at least a portion of a polymer material. The piezoelectric particles may remain substantially non-agglomerated when combined with the polymer material. The polymer material may comprise at least one thermoplastic polymer, optionally further containing at least one polymer precursor. The compositions may define an extrudable material that is a composite having a form factor such as a composite filament, a composite pellet, a composite powder, or a composite paste. Additive manufacturing processes using the compositions may comprise forming a printed part by depositing the compositions layer-by-layer.

Multilayer polymer sheets are provided, as well as related methods, systems, and appliances.

An epoxy dual cure resin useful for additive manufacturing of three-dimensional objects includes: (i) a photoinitiator; (ii) monomers and/or prepolymers that are polymerizable by exposure to actinic radiation or light; (iii) optionally, a light absorbing pigment or dye; (iv) an epoxy resin; (v) optionally, but in some embodiments preferably, an organic hardener co-polymerizable with the epoxy resin; (vi) optionally but preferably a dual reactive compound having substituted thereon a first reactive group reactive with said monomers and/or prepolymers that are polymerizable by exposure to actinic radiation or light, and a second reactive group reactive with said epoxy resin (e.g., an epoxy acrylate); (vii) optionally a diluent; (viii) optionally a filler; and (ix) optionally, a co-monomer and/or a co-prepolymer. Methods of using the same in additive manufacturing are also described.

A method of thermoforming is described. The method comprises providing a multilayer polymer film comprising at least one first thermoplastic polymer layer having a glass transition temperature (Tg) greater than 60° C. and at least one second polymer layer; and thermoforming the multilayer polymer film into a three-dimensional shape. The second polymer layer can be characterized by one or more properties selected from i) a Tg ranging from 20 to 70° C.; ii) a molecular weight between crosslinks of no greater than 20,000 g/mole; and iii) sufficient crosslinking such that the second polymer layer lacks a thermal melt or softening transition at a temperature up to the decomposition temperature of the second polymer layer. Also described are multilayer films and articles, such as orthodontic aligner and retainer trays.

Three-dimensional body implants including a hydrogel, which includes cross-linked alginate and gelatin, and in particular breast implants. The hydrogel of the implants has a mechanical strength of 1 kPa to 1000 kPa, and the hydrogel of the implants may further include fibrinogen. The implants include a porous zone, and the implants are acellular, i.e., free of cells during their manufacture.

The present invention addressed the problem of providing a molded body which has a high performance of reducing energy caused by the application of a load, and which is obtained from a fiber-reinforced resin containing reinforcing fibers arranged while aligned in one direction. To solve the problem, the present invention relates to a molded body, including a reinforced layer formed by layering fiber-reinforced resin layers containing a plurality of reinforcing fibers arranged while aligned in one direction and a matrix resin impregnated with the reinforcing fibers. In the molded body, the reinforced layer has a plurality of alignment shifted layers, which are fiber-reinforced resin layers in which the shift angle, i.e., the angle formed by the reinforcing fibers with respect to the longitudinal direction of the reinforced layer, is 25° to 65° or −65° to −25°.