A method of manufacturing includes providing a continuous flat cover to an assembly line, where the assembly line includes a conveying means. The method also includes applying a flowable reaction material continuously to the flat cover, where the reaction mixture is configured to expand within the flat cover. The method also includes welding the continuous flat cover around the reaction mixture to form an initial profile element. The method also includes cutting the initial profile element, continuously along the assembly line, to form one or more profile elements. Each of the one or more profile elements is a portion of the initial profile element, and each of the one or more profile elements includes a geometry for conforming with a construction component.

The invention relates to nozzle tips including a nozzle body and a tip portion, configured to minimize the accumulation of a resin on the nozzle tip as it is dispensed through the nozzle tip. The nozzle tip can contain a central flow channel and an internal portion that branches and guides the resin into multiple exiting flow channels that define tangential pathways to the outer surface of the nozzle tip. The nozzle tip can include grooves that define extended, sharply angled flow paths for the resin. Nozzle tips can have a neck portion separating a nozzle body and a tip end of the nozzle tip; here, a doughnut-shaped space located around the neck portion can be defined by the base of the nozzle, the crown of the nozzle, and the neck portion, for encouraging turbulent flow of the resin to scour the nozzle tip during dispensing.

A construct for a hockey skate outsole formed from layers of sheet molding compound material. The sheet molding compound material may be manufactured to have shorter average fiber lengths with random orientation in order to enhance the mechanical properties of the formed hockey skate outsole.

A mold unit (30) defines an elongate cavity (70) and has an injection inlet port (90) for a viscous material at one end of the cavity and an injection outlet port (92) at the other end of the cavity. The mold unit includes a gas vent formed by a gap (G2) between two parts of the mold unit. The gap extends continuously or intermittently in the length direction of the the mold unit, while penetrating through the mold unit in the thickness direction such that it provides fluid communication between an interior space and an exterior space of the cavity. The gap is shaped such that, although gasses pass through, the viscous material does not pass due to fluidity resistance of the viscous material resulting from its viscosity. As a result, the gas vent acts to block leakage of the viscous material while permitting degassing of the viscous material.

A method for manufacturing a soft stamp includes providing a substrate having a first electrode and a second electrode, the second electrode being formed at a distance less than 100 nm from the first electrode so that a nanogap Ng is formed between the first and second electrodes; pouring a curable substance over the first and second electrodes and into the nanogap Ng; curing the curable substance to form a soft stamp; and removing the soft stamp from the first and second electrodes. The soft stamp has a nano-feature having a size less than 100 nm.

An injection moulding tool plate for use in an injection moulding tool for producing a plurality v of preforms having a plurality of handling elements arranged in columns and rows, wherein the distance r between adjacent handling elements within the rows is greater than the distance s between adjacent handling elements within the columns, characterized in that the distance s is less than 50 mm.

A composite article can comprise a composite body including an organic polymer and ceramic particles comprising hexagonal boron nitride (hBN) particles distributed throughout the organic polymer, wherein an amount of the hBN particles ranges from 40 vol % to 90 vol % based on a total volume of the body; and the body comprises an in plane thermal conductivity of at least 15 W/mK. The hBN particles within the composite body can have a March-Dollase Orientation parameter η of at least 50%.

There is disclosed a production device for a loose tube-type optical cable in which an optical fiber bundle is housed in a tube. The production device includes: a resin extruder configured to extrude and coat a resin onto the optical fiber bundle; and a water tank configured to store cooling water for cooling the resin to form the tube, wherein: the resin extruder includes: an extruder die having an extrusion port for the resin; a pipe penetrating the extruder die; and an air pump mechanism configured to pump air to the pipe; and the water tank includes: a sizing die having an inlet, a passage port, and a suction port for the cooling water; and a cooling water suction mechanism configured to suck the cooling water from the sizing die.

Provided is a method for manufacturing a microneedle array, which enables efficient and stable manufacturing of a microneedle array including a needle-shaped protrusion having a constricted shape. The method for manufacturing a microneedle array includes: a first cutting step of forming a needle-shaped protrusion by cutting a base material by a first cutting tool; a second cutting step of forming a constricted shape in the needle-shaped protrusion by cutting a part of the needle-shaped protrusion by a second cutting tool different from the first cutting tool; a mold forming step of molding, from a plate precursor manufactured through the first cutting step and the second cutting step, a resin mold having a needle-shaped hole which has an inverted shape of the plate precursor; a first array manufacturing step of filling the needle-shaped hole of the resin mold with a drug solution and then drying the drug solution; a second array manufacturing step of filling the needle-shaped hole with a base material solution and drying the base material solution, after the first array manufacturing step; and a peeling step of peeling, from the resin mold, a microneedle array manufactured by the resin mold.

Embodiments are directed to nozzles for three-dimensional printing and related nozzle assemblies and methods. An example nozzle includes at least one top surface, at least one bottom surface, and at least one nozzle lateral surface extending from or near the top surface to or near the bottom surface. The nozzle also includes at least one conduit surface defining a conduit. At least a portion of the conduit surface comprise at least one of polycrystalline diamond (“PCD”), polycrystalline cubic boron nitride (“PcBN”), or another suitable superhard material. The nozzle may be attached to a base to form a nozzle assembly. The nozzle may be attached to the base by at least one of deforming the base relative to the nozzle, threadedly attaching (either directly or indirectly) the nozzle to the base, or press-fitting a hollow hollowed-sleeve into a passageway defined by the base.