To achieve molding insert is properly mounted to the tooling plate of the injection molding machine, a sensor head comprising confocal sensors is used. The sensor heads are placed on the tooling plate at the respective position to determine whether the desired mold insert has been mounted to that position and whether the desired mold insert has been precisely and accurately mounted to the tooling plate.

A contact lens and its manufacturing method are provided. The contact lens includes a lens and a hydrophilic coating that is attached to a surface of the lens by hydrogen bonding, ionic bonding, or a combination thereof. The hydrophilic coating includes polyacrylic acid and carbohydrate. Another contact lens includes a lens, a first hydrophilic coating, and a second hydrophilic coating. The first hydrophilic coating is attached to a surface of the lens by hydrogen bonding, ionic bonding, or a combination thereof and includes polyacrylic acid. The second hydrophilic coating is disposed on the first hydrophilic coating. The second hydrophilic coating includes polyvinylpyrrolidone, poloxamine, poloxamer, methylcellulose, hydroxypropyl methylcellulose, carboxymethyl cellulose, ascorbic acid, poly(2-methacryloyloxyethyl phosphorylcholine), hyaluronic acid, alginic acid, polyglutamic acid, carbohydrate, or combinations thereof. The carbohydrate includes monosaccharide, disaccharide, or a combination thereof. The contact lenses have high hydrophilicity and high stability, and the hydrophilic coatings have good adhesion.

A contact lens comprises a transparent pupil region and an iris region surrounding the pupil region. The iris region comprises a colored pattern portion. A plurality of pigments are dispersed in the colored pattern portion. The disclosure also provides a method for making a contact lens.

Ophthalmic device molds made from at least one water-soluble vinyl alcohol copolymer, ophthalmic devices such as ocular inserts and contact lenses and including silicone hydrogel devices formed using these molds, packaged ophthalmic devices present in a solution comprising the at least one water-soluble vinyl alcohol copolymer, and related methods are described. The methods of manufacturing ophthalmic devices can use wet demolding processes, or wet delensing processes or both wet demolding and wet delensing processes involving dissolving the molds in water or an aqueous solution.

The present invention discloses methods and apparatus for methods and apparatus for manufacturing an Ophthalmic Lens with passive event coloration mechanisms, which may not require a power source. In some embodiments, the passive event coloration mechanisms may be combined with Rigid Inserts or Media Inserts, wherein the inserts may provide additional functionalities.

A tray (20) for holding contact lens mold assemblies (70) during thermal curing of a contact lens precursor material in an oven (210) to form contact lenses. The tray (20) comprises a plurality of plates (60) and a frame (25) supporting the plates (60). The frame (25) is configured to be stacked vertically with a plurality of identical frames to form a tray stack (10). Each plate (60) is a carbon-fiber reinforced polymer plate and comprises a plurality of support structures (110) each arranged to support one contact lens mold assembly (70) during curing and a plurality of channels (90, 100) connecting the support structures (110), to allow gases to flow between them in the tray stack (10) during curing.

Apparatus and methods are described for manufacturing contact lenses by forming a contact lens mold half, and removing the mold half. The mold half can then be combined with a complementary mold half and used to cast-mold a contact lens. The apparatus includes first and second plates each carrying tool halves. The plates reciprocate between an open, spaced apart configuration, and a closed configuration in which they hold complementary tool halves in contact with one another. When the plates are opened after forming a mold half, a gripper plate removes the mold half from the first plate or the second plate.

A lens comprises an internal cavity structure formed by dissolution of a soluble insert material. The internal soluble material may dissolve through a body of a lens such as a contact lens in order to form the cavity within the contact lens. The cavity within the lens can be shaped in many ways, and corresponds to the shape of the dissolved material, such that many internal cavity shapes can be readily fabricated within the contact lens. The insert can be placed in a mold with a pre-polymer material, and the pre-polymer material cured with the insert placed in the mold to form the lens body. The polymerized polymer may comprise a low expansion polymer in order to inhibit expansion of the lens when hydrated. The polymer may comprise a hydrogel when hydrated. The soft contact lens material comprises a sufficient amount of cross-linking to provide structure to the lens and shape the cavity.

A cast mould for manufacturing a contact lens or an intraocular lens, wherein the cast mould is provided with a central part and a bearing ring and a flexible connection between the central part and the bearing ring. Further, an injection mould is provided for manufacturing such a cast mould and a method for manufacturing such a cast mould. The injection mould is provided with a mould cavity with a plunger biased by spring means towards the mould cavity which serves for compensating shrinkage which occurs during the curing of the plastic injected into the injection mould. Also described is a method for manufacturing a contact lens or intraocular lens with the aid of the cast mould, as well as a contact lens or intraocular lens obtained with this method.

An apparatus for thermally bonding together a cover film of an ophthalmic lens package and a base part of the package, including a carrier for supporting the base part with film arranged thereon; a bonding unit above the carrier having a mounting plate with a bonding stamp extending therefrom, the bonding stamp having a mounting portion fixedly attached to the mounting plate, a bonding head arranged beneath the mounting portion with a heatable bonding contour on a side of the bonding head facing the carrier, and an articulated connector arranged between and connecting the mounting portion and the bonding head; and an actuator for performing movement of the carrier and the bonding stamp towards and away from each other for thermally bonding the film with the base part by pressing the heated bonding contour against the film and subsequent separation of the bonding head from the cover film bonded to the base part, the articulated connector being a cardanic joint with two rotational axes.