An additive processing method is used to produce a customized eyewear lens by selectively building layers of radiation-polymerized material onto a lens substrate that has optical power properties discernibly different from the optical properties of the customized eyewear lens. The method involves obtaining the lens substrate, calculating the modifications needed to convert the lens substrate's properties to the desired set of properties of the customized lens, generating an additive layer design to achieve the calculated modifications, and identifying at least one control point for confirmation or revision of the additive layer design. The method further involves applying liquid layers of radiation-polymerizable material to the lens substrate and irradiating the liquid layers in selected areas with controlled radiation such that the material is only polymerized and the additive layer is only formed in the select areas irradiated, according to the additive layer design.

A cast mold for manufacturing a contact lens or an intraocular lens, wherein the cast mold is provided with a central part and a bearing ring and a flexible connection between the central part and the bearing ring. Further, an injection mold is provided for manufacturing such a cast mold and a method for manufacturing such a cast mold. The injection mold is provided with a mold cavity with a plunger biased by a spring towards the mold cavity which serves for compensating shrinkage which occurs during the curing of the plastic injected into the injection mold. Also described is a method for manufacturing a contact lens or intraocular lens with the aid of the cast mold, as well as a contact lens or intraocular lens obtained with this method.

The invention provides a method for producing ophthalmic lenses, preferably contact lenses, more preferably silicone hydrogel contact lenses. This method involves applying a coat of catanionic vesicles onto the molding surfaces of a mold. By having a coat of catanionic vesicles on the molding surfaces of a mold, mold separation force and lens defects generated during mold opening and de-molding process can be substantially reduced.

The present invention discloses methods and apparatus for methods and apparatus for manufacturing an Ophthalmic Lens with passive event coloration mechanisms, which may not require a power source. In some embodiments, the passive event coloration mechanisms may be combined with Rigid Inserts or Media Inserts, wherein the inserts may provide additional functionalities.

There is described a method of separating excess lens forming material from a molded ophthalmic lens, in particular a contact lens. After polymerization and/or cross-linking of a lens forming material (P) within a mold cavity (4) of a mold (1) comprising female and male mold halves (2, 3) to form an ophthalmic lens non-polymerized and/or non-cross-linked lens forming material is flushed away from the mold halves (2, 3) with a jet of a fluid flushing medium, such as, e.g., water or a solvent or an inert gas. Subsequently the molded lens is dried. In accordance with the invention the flushing is accomplished with the mold halves (2, 3) still in the closed position. There is also described an apparatus for carrying out the method.

A lens comprises an internal cavity structure formed by dissolution of a soluble insert material. The internal soluble material may dissolve through a body of a lens such as a contact lens in order to form the cavity within the contact lens. The cavity within the lens can be shaped in many ways, and corresponds to the shape of the dissolved material, such that many internal cavity shapes can be readily fabricated within the contact lens. The insert can be placed in a mold with a pre-polymer material, and the pre-polymer material cured with the insert placed in the mold to form the lens body. The polymerized polymer may comprise a low expansion polymer in order to inhibit expansion of the lens when hydrated. The polymer may comprise a hydrogel when hydrated. The soft contact lens material comprises a sufficient amount of cross-linking to provide structure to the lens and shape the cavity.

Methods and apparatus to form biocompatible energization elements are described. In some examples, the methods and apparatus to form the biocompatible energization elements involve forming cavities comprising active cathode chemistry and depositing separators within a laminate structure of the battery. The active elements of the cathode and anode are sealed with a laminate stack of biocompatible material. In some examples, a field of use for the methods and apparatus may include any biocompatible device or product that requires energization elements.

The present invention provides an ink and a method of using the ink for making colored contact lenses. The ink comprises at least one colorant, a silicone-containing binder polymer, a solvent, a vinylic-monomer mixture, and optionally a photoinitiator or thermal initiator. The silicone-containing binder polymer is a copolymerization product of a polymerizable mixture including (i) at least one hydrophilic vinylic monomer; (ii) at least one functionalizing vinylic monomer containing at least one functional group selected from the group consisting of hydroxyl group OH, amino group NHR (wherein R is hydrogen or C1 to C8 alkyl), carboxylic group COOH, epoxy group, amide group CONHR, and combinations thereof; (iii) at least one silicone-containing vinylic monomer or macromere.

A method for manufacturing a contact lens having a multilayer structure using a mold, includes: (a) charging a first polymerizing composition into a space formed by combining a first mold with a second mold, and polymerizing a first semi product having a thinner thickness and a smaller outer diameter than those of a contact lens immediately before being removed from the molds after all polymerizing processes; (b) opening the first and second molds; and (c) charging a second polymerizing composition into a space formed by combining a third mold with one of the first and second mold, the first semi product fixed onto the one of the first and second molds, and polymerizing the second polymerizing composition.

A contact lens constructed to limit the water transmissibility of at least one area of the lens while maintaining at least a minimum oxygen transmissibility. The water transmissibility maximum and oxygen permeability minimum are achieved by a predetermined lens thickness of a single lens material or by the use of two or more material layers.