The disclosed embodiment is related to a manufacturing method of a die-formed 3-dimensional plastic impeller of a centrifugal pump and the impeller manufactured thereby, including a mold for twisted blade and a mold for impeller outlet, the mold for twisted blade is configured to form a twisted blade portion of each blade of the impeller, the mold for impeller outlet is configured to form a rear portion of each blade, a hub rim part of the impeller, and a shroud rim part of the impeller so that the hub rim part, the shroud rim part, and the blades are formed in a single piece at the same molding process.

A rotor system is provided in one example embodiment and may include a rotor duct; at least one rotor blade, wherein the at least one rotor blade comprises a tip end; and a tip extension affixed at the tip end of the at least one rotor blade, wherein the tip extension is comprised, at least in part, of a flexible material and the rotor blade has a fixed extended length based on the tip extension. The tip extension may provide a clearance distance between the tip extension and the rotor duct.

A rotor system is provided in one example embodiment and may include a rotor duct; at least one rotor blade, wherein the at least one rotor blade comprises a tip end; and a tip extension affixed at the tip end of the at least one rotor blade, wherein the tip extension comprises a plurality of flexible elements and the rotor blade has a fixed extended length based on the tip extension. The tip extension may provide a clearance distance between the tip extension and the rotor duct.

The embodiment relates to a balanced propeller and to an extrudable metal polymer composite and process for making and using the composite to make balancing weight strips for marine or boat propellers. Metal particulate of adequate particle size is mixed with a polymer that is extruded or injection molded to form a high-density weighted strip.

A reinforcing fiber structure for a propeller blade made of composite material is woven as a single piece to have an airfoil, a spar portion, and an enlarged portion. The fiber structure includes a zone of non-interlinking extending between the front and rear edges of the airfoil, and extending between an intermediate zone and the bottom edge of said airfoil. The spar portion extends inside the airfoil in the zone of non-interlinking, the spar portion extending outside the airfoil through the bottom edge of said airfoil. The enlarged portion extends from the spar portion outside the airfoil. The airfoil includes skins that are not interlinked with each other in the zone of non-interlinking and that surround the spar portion. The skins define two housings present inside the airfoil on respective sides of the spar portion and opening out through the bottom edge of the airfoil.

A method is provided in one example embodiment and may include positioning at least one nozzle within a hollow portion of a rotor blade at a distance associated with a span of the rotor blade and providing, via the at least one nozzle, a liquid foam mixture in the hollow portion, wherein the liquid foam expands and becomes a solid foam material that fills the hollow portion of the rotor blade. Another method is provided in another example embodiment and may include providing a plurality of openings for a rotor blade that are positioned proximate to a hollow portion of the rotor blade and providing a liquid foam mixture in the hollow portion of the rotor blade through at least one opening of the rotor blade, wherein the liquid foam mixture expands and becomes a solid foam material that fills the hollow portion of the rotor blade.

A fiber reinforced composite member molding apparatus includes a pair of molds for clamping prepreg formed of long carbon fibers impregnated with resin, induction heating coils for heating thermoplastic resin contained in the prepreg via the molds, and cooling passages for cooling the resin via the molds after the resin is melted, wherein the molds each have a design surface brought into contact with the layered prereg, the design surface being divided into a plurality of regions, and a plurality of cells provided along the design surface to be open at the back of the design surface and individually correspond to the regions of the design surface, the induction heating coils are arranged in the cells, and the cooling passages are formed in each of the molds to run along the design surface.

An assembly of two parts, one of the parts being made of composite material with fiber reinforcement obtained from a fiber preform made by three-dimensional weaving and densified with a matrix, the assembly including a mechanical anchor element secured to one of the parts and inserted inside the other part.

A vane includes a fiber reinforcement having a three-dimensional weaving densified by a matrix, the fiber reinforcement including in a single woven part a root portion and an airfoil portion extending along a longitudinal direction between the root portion and a vane tip portion and along a transverse direction between a leading edge portion and a trailing edge portion. The airfoil portion includes first and second extrados and intrados faces. The fiber reinforcement includes a non-interlinking forming a housing inside the fiber reinforcement, a conformation part being present in the housing. The non-interlinking extends over a non-interlinked area inside the airfoil portion of the fiber reinforcement included between the root portion and the vane tip portion in the longitudinal direction and between the leading edge portion and the trailing edge portion in the transverse direction, the non-interlinking also opening outside the airfoil portion of the fiber reinforcement.

The present disclosure provides a plant fiber textile, a laminate with the plant fiber textile and a fabricating method of the laminate. The plant fiber textile has a matrix resin and continuous plant fibers distributed within the matrix resin. The plant fibers are subjected to a surface modification pretreatment including a coupling treatment with a coupling agent and/or a fire retardation treatment with a fire retardant. The laminate has a stack structure including a layer of the plant fiber textile and at least one layer selected from a group consisting of following layers: glass fiber, aramid fiber or carbon fiber non-woven cloth or textile, preferably distributed within the matrix resin; polymer fiber non-woven cloth or textile, preferably distributed within the matrix resin; or polymer foam or rubber material.