A composite structure comprises stacked sets of laminated fiber reinforced resin plies and metal sheets. Edges of the resin plies and metal sheets are interleaved to form a composite-to-metal joint connecting the resin plies with the metal sheets.

A device for reinforcing, sealing, or damping a structural element in a motor vehicle including a carrier, having a first lateral region and a second lateral region, and a first adhesive for connecting the carrier to the structural element. The first adhesive is arranged on the first lateral region of the carrier. The second lateral region of the carrier is designed in such a way that a second adhesive, which can be pumped or extruded onto the structural element or onto the second lateral region of the carrier, is supported by the second lateral region of the carrier during and/or after its activation.

A method for producing a composite component, which has a first section and a second section connected to the first section, the first section including a metallic material, the second section including a plastic, the first section having a first base region and projections provided on the first base region, and the projections provided on the first base region being anchored in the second section in order to bring about the connection between the first section and the second section, includes: manufacturing the first base region of the first section; creating the projections directly on the first base region by way of an additive manufacturing method; and connecting the second section to the first section.

A four-point link for a vehicle includes a core element and a main laminate comprising a fiber reinforced plastics composite material, which wraps around the core element. The core element comprises four load-introducing elements and a foam core, and the four load-introducing elements (4) are connected by positive engagement to the foam core (5). The four-point link has four additional windings, wherein a respective additional winding wraps around a first, second, third and fourth load-introducing element and operatively connects a respective one of the latter to the main laminate. Compressive forces can be introduced into the main laminate (3) by means of every additional winding (6).

The invention concerns a hybrid part (11) for a motor vehicle, comprising at least one metal insert (1) overmoulded in a layer of plastic or composite material (17), the insert (1) being at least partially covered on at least one of its faces (7a, 7b) by a layer of material of a given thickness; and comprising at least one relief (5) extending from one of its faces (7a, 7b). The height exhibited by the relief or reliefs (5) is less than or equal to the thickness of the layer of plastic or composite material overmoulded on said face (7a, 7b) of the insert (1), so that the contact between the reliefs (5) and the walls of the mould ensures the positioning of the insert (1) in the mould during the overmoulding operation.

A system for insulating a structural element in a motor vehicle, including a structural element and a device arranged thereon and having a carrier. The system also includes an expandable adhesive, which is arranged on the structural element or on the carrier via pumping or via extrusion. The carrier and the expandable adhesive are designed and arranged in such a way that the carrier limits the expandable adhesive in at least one direction during the expansion of same.

An automobile part of the present invention includes a metal plate and a reinforcing member containing thermoplastic resin disposed on one surface of the metal plate. The reinforcing member has a liner layer that coats the metal plate, and a reinforcement structure portion provided upright on the liner layer to reinforce the metal plate, wherein the entirety of one surface of the liner layer closely adheres to the metal plate, and the metal plate is directly adhered to the reinforcing member. Therefore, an automobile part in which peeling of the reinforcing member from the metal plate is prevented can be provided.

This disclosure details overmolded vehicle sheet metal structures that included integrated attachments for achieving part integration. An exemplary sheet metal structure includes a sheet metal panel, a reinforcing structure molded on the sheet metal panel, and an integrally molded attachment structure formed within the reinforcing structure. In some embodiments, the integrally molded attachment structure may include a nut, a bracket, or both. An additional vehicle component may be attached to the sheet metal panel via the integrally molded attachment structure. The sheet metal structure may be formed in a single shot injection molding process.

This disclosure details overmolded vehicle sheet metal structures that included integrated attachments for achieving part integration. An exemplary sheet metal structure includes a sheet metal panel, a reinforcing structure molded on the sheet metal panel, and an integrally molded attachment structure formed within the reinforcing structure. In some embodiments, the integrally molded attachment structure may include a nut, a bracket, or both. An additional vehicle component may be attached to the sheet metal panel via the integrally molded attachment structure. The sheet metal structure may be formed in a single shot injection molding process.

An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a body-in-white member having an inboard side and an outboard side, a reinforcing structure molded on the inboard side, and an energy absorbing structure molded on the outboard side. A method according to an exemplary aspect of the present disclosure includes, among other things, providing a body-in-white member having an inboard side and an outboard side, molding a reinforcing structure on the inboard side, and molding an energy absorbing structure on the outboard side.