A satellite configuration includes a plurality of individual satellite buses each having a number of side panels that form a polygonal shape, where the individual satellite buses collectively fit together to form the satellite configuration having a regular polygon shape. A method of producing the satellite configuration includes forming a plurality of individual satellite buses each having a polygonal shape, and fitting the individual satellite buses together to form the satellite configuration in a regular polygonal shape.

A system for manufacturing a space-based component while on orbit around the Earth. The system includes a spacecraft body and a solar collection device mounted thereto for collecting solar energy from the sun that is converted into heat. The system includes a manipulator device that moves a solar refinery to a position to collect space debris, where the manipulator then moves the solar refinery to location that uses the heat to melt constituent elements in the debris. The solar refinery also includes a collection element capable of separately collecting the heated elements. The system also includes a fabrication module that is operable to obtain solid, molten or vaporized elements from the collection element and fabricate the space-based component therefrom.

A system and method for manufacturing a space-based component in space. The method includes collecting and capturing space debris directly from and suspended in space, heating the collected space debris using solar radiation in a manner that separately and independently melts different constituent elements and compounds in the space debris, collecting the different constituent elements and compounds as they are being separately melted, storing the elements and compounds in a molten, solid or vapor form, and fabricating the space-based component using the stored elements and compounds.

A method for sealing the edges of composite fiber components includes applying a thermoplastic semifinished product to a cut edge of a composite fiber component and thermoplastically or integrally joining the thermoplastic semifinished product to the cut edge of the composite fiber component by ultrasonic welding.

An ablator is provided to improve a fuselage protection performance while having flexibility. The ablator includes a base material formed from fiber, granular resin, and binder resin impregnated in the fiber to couple the granular resin and the base material.

Radiation-shielding composite materials and their methods of manufacture. Such methods may include adding a metal hydride to a hardenable matrix precursor, adding a reinforcing material to the hardenable matrix precursor, and hardening the matrix precursor to form a composite material that incorporates the reinforcing material and the metal hydride in a solid matrix. The resulting radiation-shielding composite materials are configured to attenuate incident radiation, and may be used in the construction of panels, laminate structures, buildings, and aerospace vehicles, among others.

Disclosed herein is a method. The method includes identifying a first location on a first part to place a first shim tab to form a first portion of a compound shim. The method also includes applying the first shim tab to the first location on the first part with an end-effector. The method also includes identifying a second location directly adjacent to the first location on the first part to place a second shim tab. The method also includes applying the second shim tab to the second location on the first part with the end-effector to form a second portion of the compound shim. The method also includes applying a third shim tab to the second shim tab at the second location to increase a thickness of the second portion of the compound shim.

This invention relates to an assembly of regions (10a, 10b) of composite parts (2a, 2b) with thermoplastic matrix, including a plurality of riveting points along regions (10a, 10) of the parts that overlap through the superposition of two faces (12a, 12b) of these regions (10a, 10b) which are positioned facing one another, each region (10a, 10b) having another, opposite, face (11a, 11b) which remains visible with the part (2a, 2b). The riveting is performed using assembly ties (6) made of thermoplastic resin-based composite material compatible with the material of the parts (2a, 2b). These ties (6), which are made up at least in part of a stitch of backstitch produced using a filament of a material selected from a fiber coated with aramid resin, a carbon fiber and a glass fiber, are embedded in said regions (10a, 10b) and passing right through the same with an orientation comprised between 30 and 90 with respect to their faces (11a, 11b; 12a, 12b).

The terminal portion of a prefabricated skirt is connected to a casing of a thruster body in the vicinity of an end wall thereof using a method including positioning the terminal portion of the skirt with circumferential clearance around the casing of the thruster body in the vicinity of the end wall; keeping the skirt in position relative to the casing of the thruster body; closing both ends of an annular space between the terminal portion of the skirt and the casing of the thruster body; injecting elastomer into the annular space; and curing the elastomer.

A method of fabricating a strut having a hollow central bore includes the steps of providing a mandrel and a quantity of a filament or fiber material, laying the filament or fiber material about the mandrel to form a strut having a central cylindrical section, two opposing connective end sections, a central bore extending through the strut, the central bore having two reduced diameter portions extending through each end section, and an axis extending centrally through the bore, forming a slot or slots extending inwardly from one of the connective section outer ends and terminating within the connective section or the central section, bending at least a portion of the one connective section along the slot to enlarge the bore reduced diameter section at the one end, and displacing the mandrel along the central axis and through the enlarged bore end section until the mandrel is removed from the bore.