A feedback control system for use with ultrasonic welding. A weld energy set point and/or a reference power curve are used by a controller to provide a power supply voltage set point and a power supply frequency set point for the power that is to be drawn by an ultrasonic weld generator. Information regarding the actual voltage and/or frequency of the drawn electrical power, and/or the frequency and magnitude of an ultrasonic wave transmitted from the generator to an applicator tool used to weld an object can be utilized by an estimator to estimate the weld energy dissipated at the weld site and/or generate a power curve for the welding operation. Using information from the estimator, the controller can determine adjustments for variables for the current and/or future welding operations. Further, welding may not commence until a clamping force exerted on the object satisfies a clamping force set point.

A composite cable includes a sheath surrounding an outer surface of a core at least including a plurality of thick electric wires each having a resin layer on an outer circumference of a conductor, and a plurality of thin electric wires each having a resin layer on an outer circumference of a conductor, in which the sheath includes a resin composition including base resin containing at least one type of ethylene rubber and styrene elastomer at 10 to 50 mass %.

A dispenser apparatus for a curable liquid material is disclosed. The apparatus comprises a flexible bag defining a first compartment for accommodating a first component of a curable liquid material, and a second compartment for accommodating a second component of the curable liquid material and adapted to communicate with the first chamber to enable mixing of the first and second components to initiate curing of the curable liquid material. A first clamp temporarily prevents mixing of the first and second components, and an elongate nozzle communicates with the second compartment to dispense the mixed curable liquid material therefrom. A second clamp temporarily prevents passage of the curable liquid material from the second compartment to the nozzle.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

A wiring harness assembly includes a plurality of electrical conductors having wires enclosed within insulative sheaths that are integrally formed of an electrically insulative material. The assembly also includes a lattice support structure that is attached to the insulative sheaths at multiple locations. The lattice support structure is configured to maintain a desired shape of the assembly. The lattice support structure is formed of filaments that may be formed using an additive manufacturing process The filaments may be arranged such that lattice support structure defines a plurality of hexagonally shaped apertures. A process for manufacturing the wiring harness assembly and an apparatus configured to manufacture the wiring harness assembly is also presented.

A method of making a homogeneous mixture of polyolefin solids and liquid additive without melting the polyolefin solids during the making The method comprises applying acoustic energy at a frequency of from 20 to 100 hertz to a heterogeneous mixture comprising the polyolefin solids and the liquid additive for a period of time sufficient to substantially intermix the polyolefin solids and the liquid additive together and while maintaining temperature of the heterogeneous mixture above the freezing point of the at least one liquid additive and below the melting temperature of the polyolefin solids, thereby making the homogeneous mixture without melting the polyolefin solids.

A method of making a homogeneous mixture of polyolefin solids and carbon solids without melting the polyolefin solids during the making The method comprises applying acoustic energy at a frequency of from 20 to 100 hertz to a heterogeneous mixture comprising the polyolefin solids and the carbon solids for a period of time sufficient to substantially intermix the polyolefin solids and the carbon solids together while maintaining temperature of the heterogeneous mixture below the melting temperature of the polyolefin solids, thereby making the homogeneous mixture without melting the polyolefin solids.

A method of making a homogeneous mixture of polyolefin solids and an organic peroxide without melting the polyolefin solids during the making. The method comprises applying acoustic energy at a frequency of from 20 to 100 hertz to a heterogeneous mixture comprising the polyolefin solids and the organic peroxide for a period of time sufficient to substantially intermix the polyolefin solids and the organic peroxide together while maintaining temperature of the heterogeneous mixture below the melting temperature of the polyolefin solids, thereby making the homogeneous mixture without melting the polyolefin solids.

A mechanical agitation-free method of making a homogeneous mixture of polyvinyl chloride solids and at least one liquid additive and/or particulate solid additive without mechanically-agitating or melting the polyvinyl chloride solids during the making. The method comprises applying acoustic energy at a frequency of from 20 to 100 hertz to a heterogeneous mixture comprising the polyvinyl chloride solids and the liquid additive and/or particulate solid additive for a period of time sufficient to substantially intermix the polyvinyl chloride solids and the liquid additive and/or particulate solid additive, while maintaining temperature of the heterogeneous mixture above the freezing point of the liquid additive, below the melting point of the particulate solid additive, and below the melting temperature of the polyvinyl chloride solids, thereby making the homogeneous mixture without mechanically-agitating or melting the polyvinyl chloride solids.