A lithium-ion battery separator with high-temperature resistance, a preparation method thereof and a lithium-ion battery prepared therefrom fall within the field of lithium-ion battery separators. The separator has a thickness of 3.5-30 μm, a porosity of 30-80%, an adjustable pore size of 20-2000 nm, a biaxial tensile strength of ≥50 MPa, an air permeability of ≤400 s/100 cc, and a breaking temperature of ≥160° C. The preparation method comprises the following steps: mixing, melting, and plasticizing 20%-60% of a polypropylene main material, 2%-10% of a solubilizer, 30%-80% of a solvent. 0.1%-5% of a nucleating aid and/or 0.1%-1% of an antioxidant, carrying out twin-screw extrusion, carrying out thermally induced phase separation to obtain a cast sheet, and carrying out cast sheet stretching, extraction, and post-treatment or directly carrying out extraction and post-treatment. The separator has the characteristics of high-temperature resistance, biaxial high strength, uniform pore size, high specific resistance.

A method for producing a component includes incorporating a molding compound into a tool for producing the component, where the molding compound includes an artificial resin as a matrix and a filler material embedded in the matrix. The method includes compressing the molding compound by the tool and by the compressing forming the molding compound to a green product. The method further includes providing the green product while disposed in the tool with a layer in a sub-region by incorporating a liquid material for producing the layer into the tool and applying the liquid material to the sub-region. The liquid material is a metallic material and the layer is an electromagnetic shielding on the green product.

The present invention relates to an apparatus and a method of folding a pouch case of a battery cell, and more particularly, to an apparatus and a method of folding a pouch case of a battery cell capable of preventing a meandering in a folding process and reducing non-uniformity of a folding amount by forming a pre-folding line on a pouch wing and folding the pouch wing on the basis of the pre-folding line.

A method for manufacturing a crosslinked polyolefin separator and a separator are provided. The method includes putting a polyolefin and a polyolefin elastomer into an extruder first, and putting an alkoxy silane containing a carbon-carbon double bond functional group, an initiator and a crosslinking catalyst to form the separator. The crosslinked polyolefin separator has high meltdown temperature and low shutdown temperature.

The present disclosure provides a separator-integrated gasket and a manufacturing method therefor, with which the likelihood of the gasket peeling away from the separator can be reduced while reducing the number of manufacturing steps. The separator-integrated gasket includes gaskets 210, 220 that are provided integrally with a separator 200 forming a fuel cell, wherein the separator 200 is formed from carbon to which a thermoplastic first resin material has been added, and the gaskets 210, 220 are formed from a thermoplastic second resin material that is compatible with the first resin material.

A method for manufacturing a fuel cell separator includes heating a sheet, pressing the sheet using a first die, thereby forming the sheet so as to have a predetermined thickness, cooling, together with the first die, the sheet that has been formed so as to have the predetermined thickness, and pressing the sheet that has undergone the cooling using a second die, thereby forming a gas passage in the sheet. In the sheet, a content of a thermoplastic resin is greater than or equal to 20 weight percent and less than or equal to 30 weight percent and a content of the carbon material particles is greater than or equal to 70 weight percent and less than or equal to 80 weight percent. The heating the sheet includes heating the sheet to a temperature that is higher than a melting point of the thermoplastic resin.

A method of forming edge materials on an electrochemical cell component having a metallic foil substrate including a conductive coating on top and bottom surfaces and first and second edge portions extending laterally outward beyond the conductive coating, includes pulling the metallic foil substrate from a roll, feeding the metallic foil substrate through a profile machine and forming notches within the first and second edge portions that extend inwardly from outermost edges of the first and second edge portions a distance less than a distance between the outermost edges and the conductive coating, and define a plurality of electrode tabs, feeding the strip of metallic foil substrate sequentially through a plurality of 3-dimensional printing machines and printing edge materials onto the electrode tabs and the first and second edge portions between the plurality of electrode tabs, and rolling the strip of metallic foil substrate onto a roll.

Method of preparing a proton exchange membrane (PEM) include mixing a precursor of a perfluorosulfonic acid polymer with a second material to form a precursor material in a reduced humidity zone; extruding the precursor material under reduced humidity to form a filament; 3D printing the PEM with the filament; converting the precursor of the perfluorosulfonic acid polymer to the perfluorosulfonic acid polymer within the PEM; and coating the PEM.

Disclosed are a pouch film shaping apparatus including a preheating lamp configured to preheat a metal barrier layer of a pouch film in order to increase stretching force of the pouch film and a pouch film shaping method.

Described herein is a multilayer microporous film or membrane that may exhibit improved properties, including improved dielectric break down and strength, compared to prior monolayer or tri-layer microporous membranes of the same thickness. The preferred multilayer microporous membrane comprises microlayers and one or more lamination barriers. Also disclosed is a battery separator or battery comprising one or more of the multilayer microporous films or membranes. The inventive battery and battery separator is preferably safer and more robust than batteries and battery separators using prior monolayer and tri-layer microporous membranes. Also, described herein is a method for making the multilayer microporous separators, membranes or films described herein.