A mold for molding a body or cap for a connector. The mold comprises a mold body (1) and an axial core (2) which together define a mold cavity in the shape of the body or cap. The core has a sleeve (3) and an inner pin (4) each having complementary castellations (8, 10) which interdigitate in a first configuration. In the first configuration, the castellations (8, 10) are arranged such that respective recesses (11) are formed each bound by the proximal end of a first castellation (8) and the side walls of adjacent second castellations (10). Each recess has a shape to form a respective first portion of the body or cap. The sleeve (3) and inner pin (4) are axially movable to a second configuration in which the castellations (8, 10) are disengaged from one another. The inner pin (4) is rotatable to a third configuration in which the first castellations (8) can be axially withdrawn following a path occupied by the second castellations (10) in the first configuration.

Systems and methods for a coupler including: a cable comprising a bend relief disposed at an end of the cable and one or more wires; a socket comprising one or more pins and one or more socket terminals, where the one or more pins are electrically connected to the one or more socket terminals; and a housing body disposed between the cable and the socket, where the housing body comprises a portion of the bend relief and the one or more wires connected to the one or more socket terminals, and where at least a portion of the housing body is made of hot melt such that the housing body encapsulates the portion of the bend relief, the one or more socket terminals, and the one or more wires connected to the one or more socket terminals.

A housing part includes a base section having a pair of oppositely disposed flat sides, a pair of housing sections each extending away from one of the pair of oppositely disposed flat sides, and a plurality of fibers disposed in the base section and the housing sections. A main fiber orientation of the fibers in each of the housing sections is oriented away from the base section.

The invention relates to a method for producing an electrical connection arrangement (100), comprising the following method steps: providing at least one connection device (110), the connection device (110) comprising an insulating material housing (112) which has a receiving area (115) for accommodating a marking label (111); providing at least one marking label (111); inserting the at least one marking label (111) into the receiving area (115) of the insulating material housing (112) of the at least one connection device (110); and establishing at least one integrally bonded connection (119) between the at least one marking label (111) and the insulating material housing (112) of the at least one connection device (110) by laser beam welding.

The present disclosure provides a method for manufacturing connector, comprising steps of: Obtaining a terminal module comprising a terminal body and a plurality of terminals, wherein the terminal body comprises an interface part, a hollow area, and an electrical connecting part, the hollow area is disposed between the interface part and the electrical connecting part, the plurality of terminals is disposed on the terminal body, each terminal passes through the interface part, the hollow area, and the electrical connecting part. Assembling a housing on the terminal module, wherein the hollow area passed by the plurality of the terminals is exposed from the housing. Inject-molding a waterproof block into the hollow area, wherein the waterproof block encases the plurality of the terminals disposed in the hollow area, the waterproof block is disposed between the interface part and the electrical connecting part.

A fuse assembly including a fuse connected to two busbars, an injection molded base and an injection molded cover. The busbars are powder-coating with a powder-based adhesive or adhesion promoter, then cured in an oven. The busbars are then placed in the cavity image of an injection molding apparatus. Plastic is heated to a liquid form and injected into the cavity image. The resulting injection molded base is resistant to both dust and water, protecting the fuse inside.

A method for joining two workpiece parts during a manufacturing process includes forming a first workpiece part having a first mating surface and forming a second workpiece part having a second mating surface. The first and second workpiece part may be separately distributed or may be joined for distribution. To join the parts, an energy director is formed in the first mating surface by an automated process, the energy director comprising an end portion projecting from the first mating surface such that the projecting end portion of the energy director engages the second mating surface when the first and second workpiece parts are brought into engagement with each other. In one example, the first and second workpiece parts are ultrasonically welded by pressing the parts together while vibrating at least one of the first workpiece part or the second workpiece part.

A pyrotechnical connecting interface of a pyrotechnical vehicle safety device comprises a socket which includes a housing with a plug-in port for accepting a plug, the pyrotechnical connecting interface further comprising pins which end in the plug-in port and via which electricity for activating a pyrotechnical charge can flow, the housing being an injection-molded housing and being provided with a peripheral wall which surrounds end portions of the pins at a distance therefrom and which ends in an end face on the side facing the plug; three radial undercuts for interlocking engagement with three associated latching fingers that are part of the plug are formed on the inner face of the peripheral wall, are spaced apart from each other in the peripheral direction, are entirely closed axially as well as radially outward, and are made in an injection-molding process.

A connector (1) includes a plurality of connector terminals (3), core resin portions (2A), (2B), nuts (4) and an outer resin portion (5). A plurality of the nuts (4) are arranged to face a nut facing surface (21A) of the core resin portion (2A). The outer resin portion (5) covers the core resin portions (2A), (2B) and the nuts (4) with exposed surfaces (25) of the core resin portions (2A), (2B) and outer end surfaces (41) of the nuts (4) exposed. Injection marks (51) during molding of the outer resin portion (5) are formed on a surface of a part of the outer resin portion (5) covering an opposite side surface (22B) located on a side opposite to the nut facing surface (21A).

A plug assembly includes an insulating main body and a plurality of conductive terminals secured to the insulating main body by molding. The insulating main body has a mating portion adapted to mate with a receptacle assembly and a plurality of supporting through holes. Each of the conductive terminals has a contact portion with a contact surface. The contact surface is exposed from a sidewall of the mating portion. Each of the supporting through holes extends to a rear surface of one of the conductive terminals opposite to the contact surface from a rear side of the insulating main body.