A system comprises a fully automated fabrication cell (20) for forming overmolded oral care implements. The cell (20) includes a cluster of process stations (21) including injection molding machines operable to first form oral care implement preforms and then overmold the preforms with an overlay to create fully formed oral care implement bodies. In one example, the overlay may be a flexible elastomeric or rubber material while the preform may comprise a more rigid plastic material. Transfer of the preforms and bodies between the process stations (21) is fully automated and performed by a computer-operated robot (40) having a jointed articulated arm. A grasping tool (60) disposed on an end of the arm (42) releasably engages and transports a plurality of preforms and/or bodies simultaneously. The tool provides two different methods for engaging and holding the toothbrush skeletons/bodies. A programmable controller (130) automatically controls the robotic arm (42)'s operation and movement.

To provide method for manufacturing interdental cleaner for suppressing elastomer from insufficiently filling into space around shaft portion in filling the elastomer into mold. Method for manufacturing interdental cleaner includes first step of molding base portion having handle portion and shaft portion (40) by filling composite material into first mold, and second step of forming cleaning portion, slip resistance portion and coupling portion by filling elastomer into second mold (200) from distal end portion side of shaft portion (40) with base portion situated in second mold (200), second mold (200) having second space for forming cleaning portion, slip resistance portion and coupling portion. What is used as second mold (200) in second step has ratio no less than 40% of a flow path area in second space for elastomer around distal end portion of handle portion to flow path area in second space for elastomer around proximal end portion of shaft portion (40).

A method of forming a handle for an oral care implement. The method may include first forming a core structure out of a first hard plastic. Next, an elongated handle body may be formed out of a second hard plastic, whereby during formation the elongated handle body is made to partially surround the core structure, while leaving opposing surfaces of the core structure exposed. Finally, a grip cover may be formed out of a resilient material and positioned over at least a portion of the elongated handle body. The oral care implement handle formed by the method may include a handle having an elongated handle body and a core structure. The elongated handle body may have openings in opposing surfaces. The core structure may be partially surrounded by the elongated handle body while protruding from the openings.

A connector with a first substantially cylindrical section having a cavity with a spring-loaded ball-snap element comprising a ball and a spring. An at least partially conically shaped section connecting the first substantially cylindrical section and a second substantially cylindrical section. The first and the second substantially cylindrical sections and the at least partially conically section define a longitudinal length extension. The first substantially cylindrical section and the second substantially cylindrical section are off-center with respect to the longitudinal length extension. A head having a hollow portion is dimensioned to receive the second substantially cylindrical section, the at least partially conically shaped section and a part of the first substantially cylindrical section. The hollow portion has an inner wall with a circular recess dimensioned to receive the ball, removably attaching the head to the second substantially cylindrical section.

A handle for a personal care implement comprises a connector for repeatedly attaching and detaching a head to and from the handle, the handle further comprising a core structure, the core structure and the connector being unitarily made to form a core-connector unit, wherein the core-connector unit is made from a fiber-reinforced material.

A handle for a personal care implement includes a core structure as a first component, a second component made from a polymeric material comprising a polymer base material and a filler material, the second component at least partially covering the core structure, and a third component at least partially covering the core structure and/or the second component.

A method for manufacturing a handle for a personal care implement includes molding from a fiber-reinforced material, preferably by injection-molding, a core-connector unit having a core structure and a connector for attaching and detaching a head to and from the handle, and molding, preferably by injection-molding, a polymeric material onto the core structure to form a component that at last partially covers the core structure.

A mold insert and an injection-molding machine including the mold insert. The mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided.

A toothbrush apparatus and system and associated method. The apparatus includes a sensing module that performs at least one of the following: detect at least one time period associated with use of the toothbrush apparatus, detect one or more movements of the toothbrush apparatus, and any combination thereof. The apparatus's one or more processors communicatively coupled to the sensing module determine one or more measurements based on at least one of: the detected time periods, the detected movements, and any combination thereof, and store the determined measurements in one or more memory locations communicatively coupled to the processors. The apparatus also includes one or more feedback modules that receive the stored measurements and encode the measurements into corresponding feedback signals. One or more data transfer modules transmit the feedback signals.

A hygiene product, in particular an oral hygiene product, includes at least one application unit, further includes at least one handle unit that is connected to the application unit, and includes at least one volume body, which at least partially forms the application unit and/or the handle unit and which is made at least partially of a foamed material, wherein the hygiene product includes at least one base body, which is connected to the volume body and which at least partially forms the application unit and/or the handle unit, wherein the at least one volume body is molded to the at least one base body.