A toothbrush head, including at least one two-component cleaning element and at least one bristle tuft element, is produced by injection molding. To achieve high design flexibility regarding the arrangement of the two-component cleaning elements and regarding the material choice, the two-component cleaning elements are manufactured separately or in an upstream molding step. Then the two-component cleaning elements, together with the bristle tufts, are over-molded with plastic material, to form the brush head or a part thereof.

A brush product, in particular a toothbrush, having a base body with a head part with a front and a rear side, which includes a bristle carrier with a longitudinal axis and a transverse axis and a bristle field protruding therefrom, wherein the bristle field is formed by at least one group of cleaning elements; a handle part; and a neck part connecting the head part and the handle part; wherein the bristle carrier is provided with bristles which are mounted without being anchored and wherein the bristle carrier includes substantially a central support area, an upper support area, a lower support area, a right support area and a left support area, in which the groups of cleaning elements are arranged. Also, a corresponding method and tool.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 μm and 20 μm. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.

The disclosure relates to a method of manufacturing a toothbrush handle and includes heating a pelletized polyolefin based (preferably polyethylene based) polymeric material having a biobased content of at least 60% by weight, and injection moulding the heated polymeric material into a moulding cavity thereby forming a toothbrush handle. The moulding cavity has the shape of a toothbrush handle comprising a gripping portion and a bristle support portion. The disclosure also relates to toothbrush handle, a toothbrush and a method of manufacturing a toothbrush.

The various embodiments described herein include methods, devices, and systems for customizing dental care. In one aspect, a dental care device is customized for a particular user, including: (1) a support plate having: (a) a first portion configured to be inserted into a mouth; and (b) an attachment mechanism configured to attach the dental care device to a drive assembly; and (2) an elastomer (elastic polymer) portion enclosing the first portion of the plate, the elastomer portion including a plurality of cleaning tips and shaped in accordance with dental details of the particular user.

A grip body of a body care article, such as toothbrush, includes a grip part, a neck part, and a head part. The grip body includes a first and a second material component of a thermoplastic plastic. Manufacturing of the grip body is performed via an injection moulding tool with at least one tool cavity, and the grip body including a first, second, and third material component of a first, second, and third thermoplastic material, respectively.

An implement having a base structure with a core component and a shell component that surrounds the core component. The core component may include a body formed of a rigid material and decorative elements embedded within the body. The shell component may be formed of a substantially transparent material so that the decorative elements of the core are visible through the shell component.

A method for manufacturing a handle for an electrically operated personal care implement comprises the following steps: providing a metal tube housing having a metal wall with an opening therein and an inner surface defining an inner cavity for accommodating an energy source; providing a hard switch component comprising a frame with a recess; attaching the frame of the hard switch component to the inner surface of the metal wall, the frame surrounding the opening and providing an undercut between the recess and the inner surface, the undercut being open towards the opening; and at least partially over-molding the opening to form a soft switch component in the undercut, thereby forming with the hard switch component a switch assembly for activating the energy source, the switch assembly sealing the opening from the inner surface of the metal wall.

An oral care implement comprises a head and a handle, the head being repeatedly attachable to and detachable from the handle. The head is made from a non-magnetic and/or non-ferromagnetic material, while the handle is at least partially made from a magnetic and/or ferromagnetic material.