Disclosed is an edge wrapping method for a composite board, the top board of the composite board surrounds the bottom board of the composite board, a part or all of the side of the top board is disposed with a connecting portion extending beyond the bottom board and extending outwardly; the adjacent portion of the connecting portion and the bottom board are heated, and then the connecting portion is folded toward the inner side of the composite board and the connecting portion is welded to the side of the bottom board. The connecting portion and the bottom board are heated, and the root portion of the connecting portion near one end of the bottom board and the position of the bottom board close to the connecting portion are heated to a molten state, and then, the connecting portion is folded, and the connecting portion and the bottom board are welded together, the production efficiency of the present invention is high, the automatic production is realized, and the product qualification rate is effectively improved.

A laminate countertop with a curved edge profile includes a base support including a synthetic polymer material. The synthetic polymer material can be a closed-cell polymer foam. The base support includes a top surface, a bottom surface, opposing longitudinal sides, at least one of which comprises the curved edge profile, and opposing latitudinal sides. The countertop also includes a laminate cover formed from a cured resin material adhered to and covering at least a portion of the top surface and at least a portion of the curved edge profile of the base support. A method for forming the laminate countertop includes steps of providing the base support and adhering the laminate cover over at least a portion of the top surface and a portion of the curved edge profile of the base support.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

A method of forming a laminate countertop includes a step of providing a laminate countertop with at least one substantially square corner having a curved edge profile extending around the at least one square corner. The method further includes steps of: cutting a first angled slot through a portion of a longitudinal side of the countertop; cutting a second angled slot through a portion of a preformed straight edge member connected to a base support along a latitudinal side of the countertop; and cutting a connecting cut between the slots to form a cutout section of the countertop. The method also includes a step of adhering at least one preformed angled edge member including the curved edge profile into the cutout section of the countertop to form at least one angled corner, thereby forming a laminate countertop having an edge profile extending around the at least one angled corner.

A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

A production method of a worktop for use in home appliances, wherein the production method produces a single piece worktop by injecting plastic frame structures over melamine impregnated decorative paper covered plates and/or glass surface plates and/or fiberboard plates and/or epoxy surface plates and/or laminate covered plastic plates and/or high temperature-resistant plastic plates and/or melamine impregnated plastic plates and/or all types of backside plastic injection surfaced plates through conventional injection and/or microcellular foam injection and/or chemical foam injection in at least one lateral area with or without plastic fittings for connection of the worktop to the appliance.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).