A method includes: providing a mold assembly includes lower and upper molds; placing a release film on the lower mold and vacuuming a lower cavity of the lower mold; attaching a first molding member to the release film, and moving the release film and the first molding member into an upper cavity of the upper mold; placing a transfer film on the lower mold and vacuuming the lower cavity; attaching a second molding member to the transfer film; hot molding the first and second molding member into a golf club head part having a patterned surface formed by a transfer surface of the transfer film; and connecting the golf club head part to a golf head shell to obtain a golf club head.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

A crownplate for a golf club head comprises a shell formed from a first plurality of pre-preg plies and a second plurality of pre-preg plies and defines a first thickness area and a second thickness area. The first plurality of pre-preg plies comprise a resin material and a first plurality of fibers and the second plurality of pre-preg plies comprise a resin material and a second plurality of fibers. The second thickness area is thicker than the first thickness area. The first plurality of pre-preg plies comprise a first tensile strength, the second plurality of pre-preg plies comprise a second tensile strength, and the first tensile strength is higher than the second tensile strength. The second plurality of pre-preg plies define an outer periphery of the crownplate and the first plurality of pre-preg plies form a boundary that is disposed entirely within the outer periphery.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

A ball striking device, such as a golf club, includes a head that includes a face having a ball striking surface configured for striking a ball and a body connected to the face and extending rearward from the face. A face member formed primarily of a metallic material forms the face, and a body member is connected to the face member and extends rearward from the face member to form at least a portion of the body. The body member is formed at least partially of a polymer material, and has a doped portion containing a doping material dispersed within the polymer material. The doping material may have a different density than the polymer material, such that the doped portion has a different density than the portions of the body member not containing the doping material. A co-molding method may be used to form the ball striking device.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may have a body portion having a toe portion, a heel portion, a top portion, a sole portion, a front portion, a lead edge portion, a back portion, and an interior cavity. The golf club head may also have a polymer material partially or entirely filling the interior cavity. Other examples and embodiments may be described and claimed.

A golf club head includes a club face and a body. The club face is formed from a metallic material and includes a first, hitting surface, a second, rear surface that is opposite the first surface, and a flange that is separated from the second surface by a transverse distance. The body is formed from a polymeric material and includes a crown, a sole, a hosel, and a face support. The club face and the body cooperate to define a closed volume, and the face support extends to opposing sides of the flange and is operative to couple the club face to the body.

A golf club head includes a face, a club head body, and a hosel. The hosel has a tubular hosel body extending along a longitudinal axis and defining a bore. The bore is configured to receive a golf club shaft or a shaft adapter. The tubular hosel body is molded from a polymeric material that includes a resin and a plurality of fibers, each fiber has a length of from about 0.01 mm to about 12 mm.

A golf club head includes a striking face, a crown and a sole. The crown and/or the sole includes an FRP member formed by a fiber reinforced plastic that contains a fiber and a matrix resin. The FRP member has an average flexural modulus of greater than or equal to 25 GPa. The fiber may contain a carbon fiber. The carbon fiber may have a tensile elastic modulus of greater than or equal to 300 GPa. The fiber may contain a metallic fiber. The FRP member may have a resin content of less than or equal to 40% by weight. The matrix resin may have a glass transition temperature of higher than or equal to 150 C.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may have a body portion having a toe portion, a heel portion, a top portion, a sole portion, a front portion, a lead edge portion, a back portion, and an interior cavity. The golf club head may also have a polymer material partially or entirely filling the interior cavity. Other examples and embodiments may be described and claimed.