A method for manufacturing a golf ball having a core, an intermediate layer and a cover that is formed of a resin material composed primarily of a polyurethane resin and has a thickness of 0.1 mm to 0.7 mm by injection molding the cover using a vertically separating two-part injection mold having specific gate and support pin configurations. This method enables a relatively soft urethane resin cover that is thin and of high quality to be formed, and has a good golf ball productivity.

A golf ball with a core comprising polybutadiene and graphene with an embedded IC is disclosed herein. The golf ball preferably has a single core comprising polybutadiene and graphene. Alternatively, the golf ball has a dual core with an inner core comprising polybutadiene and graphene. Alternatively, the golf ball has a dual core with an outer core comprising polybutadiene and graphene.

Golf ball comprising a colorless coating surrounding and adjacent to a TiO.sub.2 white-pigmented layer comprising a polymeric composition that comprises throughout: (i) passivated TiO.sub.2 particulates amount of from about 1 wt. %-10 wt. % based on total weight of second polymeric composition; and (ii) silane-containing adhesion promoter(s), for example, organosilanes and/or organosiloxanes in an amount of from about 0.1 wt. % to about 5.0 wt. % of the total weight of the polymeric composition. The coating comprises a coating composition that is different than the polymeric composition and does not contain any silane-containing adhesion promoter; and there is no surface treatment with adhesion promoter at an interface between the colorless coating and TiO.sub.2 white-pigmented layer. In lieu of the colorless coating, the golf ball may include a coating that is clear tinted or translucent.

A golf ball (20) approaching zero land area is disclosed herein with a plurality of indentations positioned on the lattices of a plurality of multi-faceted polygons. The golf ball (20) has an innersphere with a plurality of lattice members (40). Each of the plurality of lattice members (40) has an apex and the golf ball (20) of the present invention conforms with the 1.68 inches requirement for USGA-approved golf balls.

A golf ball has a large number of exposed portions 22 on a surface thereof. An average value Hav of heights H of these exposed portions 22 is not less than 0.5 m and not greater than 50 m. The surface of the golf ball has one or more first zones and one or more second zones. An average value Hav1 of the heights H of the exposed portions 22 on these first zones is higher than an average value Hav2 of the heights H of the exposed portions 22 on these second zones. Preferably, the average value Hav1 and the average value Hav2 satisfy the following mathematical formula.

3(Hav1Hav2)50

A golf ball 2 includes a core 4 and a cover 6 positioned outside the core 4. The cover 6 is formed in a mold having support pins by injection molding. A ratio (V/S) of a volume V (mm.sup.3) of the cover 6 to an amount of compressive deformation S (mm) of the core 4 is not less than 1000 and not greater than 1900. The cover 6 has a shore D hardness of not greater than 62. The golf ball 2 has a plurality of dimples 8 on a surface thereof. A total volume W of these dimples is not less than 490 mm.sup.3 and not greater than 620 mm.sup.3. A ratio (/P) of a latitude (degree) of each support pin to a total cross-sectional area P (mm.sup.2) of the support pins is not less than 0.35 and not greater than 0.60.

A golf ball with a center core comprising 1,4 polybutadiene with a cis content more than 50% and containing a metal salt of acrylate, wherein the 1,4 polybutadiene has 5 to 60 weight percent of a metal salt of acrylate, is disclosed herein. The metal salt of acrylate is preferably selected from zinc, magnesium, sodium, and calcium.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

The invention provides a golf ball having a core and a cover of one or more layer encasing the core, wherein the core has a center core and a foamed outer layer that directly, or indirectly through another layer, envelops the center core. The foamed outer layer is made of a rubber composition that includes a base rubber, a co-crosslinking agent and an organic peroxide. The foamed outer layer has an inside portion facing the ball center and an outside portion facing the outside of the ball that are unfoamed regions, and contains a foamed region in an intermediate portion therebetween. A method of manufacturing such a golf ball is also provided.