Described herein are polymeric composites that can include a kaolin filler dispersed within a thermoplastic polymer matrix. The kaolin filler can exhibit an aspect ratio of from 20 to 50, as measured by laser scattering, a mean particle size of from 0.75 microns to 2 microns e.s.d., as measured by Sedigraph, or a combination thereof. In some embodiments, the kaolin filler exhibits a ratio of aspect ratio to mean particle size ranges from 4 to 5, as measured by laser scattering. In some embodiments, less than 30% by weight of the kaolin filler exhibits a particle size of less than 0.5 microns e.s.d., as measured by Sedigraph. The composites can exhibit improved mechanical properties such as flexural strength, tensile strength, and heat deflection temperature. The composites can be used to form articles, for example, by thermoforming.

Method of forming an article from a molten plastic composition including a polymer and a blowing agent. The method provides that during an injecting step (c) and a packing step (d), the injection pressure and the packing pressure, respectively, are maintained above a minimum pressure threshold in at least one second region of the cavity to maintain the physical blowing agent as a gas dissolved in the polymer so that substantially no gas bubbles are formed in the at least one second region, during a mould opening step (e), at least some of the molten plastic composition is exposed to an external pressure lower than a minimum pressure threshold to form in the article at least one first portion having expanded cellular foam formed from the plastic composition, and prior to the opening step (e), the plastic composition in the at least one second region of the cavity has been cooled so as to be fully solidified to form in the article at least one second portion having a substantially homogeneous, solid phase, unexpanded plastic composition

A drink cup includes a body formed to include an interior fluid-storage region and a brim. The brim is coupled to the body to surround an opening into the interior fluid-storage region. The brim is formed by a brim-forming machine.

An intermediate article for assembly to form a container, the intermediate article having a base which is polygonal in plan and having an annular peripheral edge with a plurality of edge portions surrounding a base wall structure, a plurality of wall elements around the base, each wall element being adjacent to a respective edge portion of the polygonal base, wherein each wall element has a pair of opposite outwardly extending edges having a sidewall structure therebetween, each outwardly extending edge comprising at least one member of a respective fixing mechanism for affixing adjacent outwardly extending edges of adjacent wall elements, wherein the sidewall and the base are composed of an injection moulded thermoplastic polymer, and a flexible sheet having a central part which is bonded to the base wall structure and a plurality of extending parts, each extending part being connected to, and extending away from, the central part, each extending part being bonded to the sidewall structure of a respective wall element, wherein each extending part is connected to the central part by a respective hinge part of the flexible sheet, whereby each wall element is hingedly connected to the base by the respective hinge part, wherein the wall elements can be hinged upwardly relative to the base to form a container having a sidewall which is polygonal in plan and defines a central concavity for packaging a product, wherein the sidewall has the plurality of wall elements which are connected in series to form an endless wall member extending upwardly from the base, each outwardly extending edge being affixed to an adjacent outwardly extending edge of an adjacent wall element by a respective fixing mechanism at a respective corner portion of the sidewall.

A container having an annular sidewall with upper and lower annular peripheral edges and a lattice structure of elongate ribs interconnecting the upper and lower annular peripheral edges, wherein the lattice structure is an open framework defining a plurality of sidewall openings, and a base having an annular peripheral edge which is integral with the lower annular peripheral edge of the sidewall, the annular peripheral edge of the base surrounding a base wall structure which is integral therewith, the base wall structure having at least one injection moulding sprue at a central region of the base wall structure, wherein the at least one injection moulding sprue is connected to the upper annular peripheral edge of the annular sidewall by the base wall structure, the annular peripheral edge of the base, the lower annular peripheral edge of the sidewall and the lattice structure of the sidewall, wherein the sidewall and the base are composed of a thermoplastic polymer and define a central concavity for packaging a product, and wherein the container further has a flexible sheet which is bonded to the lattice structure to cover the sidewall openings and form a sealed sidewall surface of the container.

An apparatus for the production and filling of food containers includes at least one device for forming a sheet made of polymeric material to provide accommodation receptacles which have at least one access opening, at least one filling unit adapted to fill, through the access opening, the accommodation receptacles with at least one type of food, and at least one sealing unit to seal the access opening with a closure film. The apparatus includes at least one device for removing portions, and at least one laser emitter for providing a weakening portion at a respective connecting edge between adjacent accommodation receptacles. The polymeric material is chosen from: polyethylene terephthalate and polypropylene and copolymers thereof.

The apparatus includes a first section which accommodates the filling unit, the sealing unit, and the device for removing portions, and a second section, separate from the first section, which accommodates the laser emitter.

Methods and apparatus for vacuum forming and subsequently applying topical coatings fiber-based food containers. The slurry includes an embedded moisture barrier and/or vapor barrier, and the topical coating comprises an oil barrier comprising acrylate, rice bran wax, pectin, and pea protein.

A drink cup includes a body formed to include an interior fluid-storage region and a brim. The brim is coupled to the body to surround an opening into the interior fluid-storage region. The brim is formed by a brim-forming machine.

Systems, apparatuses, and methods to secure a film to a container are provided. An example sealing device utilizes film from a supply of film to seal a lid onto a container. Various sizes of containers are usable with some example sealing devices. Additional features, such as printing on the film and piercing the film for ventilation and/or insertion of a straw are contemplated. One or more markings along the film may be utilized for confirming that an approved film has been loaded into the sealing device. In response, various components or features of the sealing device may be appropriately enabled or disabled. The one or more markings may also be utilized to convey data to the sealing device regarding the installed film, such as for improved operation thereof.

Disclosed, among other things, are ways to manufacture reduced density thermoplastics using rapid solid-state foaming and machines useful for the saturation of plastic. In one embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity. In another embodiment, a foaming process may produce layered structures in reduced density plastics with or without integral skins. In another embodiment, a foaming process may produce deep draw structures in reduced density plastics with or without integral skins. In yet another embodiment, a foaming process may utilize additives, blends, or fillers, for example. In yet another embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity.