A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.

Aspects of the present invention are directed to a heat sealed packaging wherein the heat seal is along a curved surface. Additional aspects of the present invention are directed to a device for heat sealing a package on a surface that is curved along the direction of force.

Disclosed is a method for making a flexible container. The method implements an injection mold having a collapsible core that expands/moves to define the apertures and, in some embodiments, holds a flexible film in place during the injection mold process and collapses/moves back post-injection molding to allow for the flexible container to be readily removed from the die. In addition, the method described includes a post-injection molding anneal process that is implemented to allow the flexible film to shrink so as to provide for form-fitting of the film to the molded portion of the container.

A corrugated plastic box and a method for manufacturing a corrugated plastic box from a blank are provided. The method includes the steps of forming rounded edge seals on the perimeter edges of the blank, pre-sealing portions of the blank to form a plurality of areas in which major and minor flap slots and a glue tab are desired, ultrasonically scoring the blank to form a plurality of flap score lines, and cutting the blank through the plurality of pre-sealed flap slots and glue tab, leaving a sealed edge.

An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.

A container for food products is defined by a tray (2), which is made of a polymer material, has a bottom wall (3), a side wall (4), and an upper peripheral edge (5), and is provided with a glue layer (16) directly applied on the polymer material of the upper peripheral edge (5) to lock a closing lid (6) on the upper peripheral edge (5).

A tape applicator consistent with the present disclosure may include a tape applicator configured for applying a tape, such as a pressure sensitive adhesive tape to a carton (e.g., for sealing and/or assembling the carton). One or more rollers may be utilized to aid in applying the pressure sensitive adhesive tape to a carton. Furthermore, a wiper aids in applying pressure sensitive adhesive tape to a carton (e.g., before and/or after the one or more rollers). The wiper may be a split wiper having a first portion and a second portion, which allows for applying adhesive tape to a carton when the carton is under-packed or over-packed, and thus, the flaps of the carton are not level with respect to each other (e.g., the edges are not located in the same plane).

A molding mold includes a shell mold provided with a plurality of vacuum suction holes and a backup mold for backing up the shell mold, a back surface of the shell mold and a front surface of the backup mold having the same shape and being fitted to each other. A ventilation groove is formed on the front surface of the backup mold or the back surface of the shell mold, leaving a receiving surface for receiving a mating surface, a plurality of striped grooves and ridges between the striped grooves are formed on the back surface of the shell mold or the front surface of the backup mold, the striped grooves having a feed pitch of 0.5 mm to 5.0 mm and a processing depth of 0.01 mm to 0.4 mm, and the vacuum suction holes and the ventilation groove communicate with each other through the striped grooves.

The invention is directed to straight, consistent body scores on plastic corrugated boxes and a process for making the body scores.

A forming station for producing a packaging trough by thermoforming at least an area of a film web positioned between a forming tool upper part and a forming tool lower part of the forming station. A male die part of the forming tool upper part may be moved in a vertical direction and inserted into a forming space of a female die part of the forming tool lower part. The packaging trough is produced by deforming the film web between the male die part and an inner wall of the forming space of the female die part. In an inserted condition of the male die part within the female die art, a push-in unit is extended from the male die part towards the inner wall of the forming space at an angular orientation relative to the vertical direction.