Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

Systems useful for reinforcing a support mat over at least one seam formed between upper and lower panels of the mat include at least one extruder configured to apply weld-forming material over the seam(s) to form at least one weld atop the seam(s) and at least one electronic controller associated with the extruder.

A method of reinforcing a support mat includes at least one extruder applying at least a first stream of weld-forming material over at least one seam formed between upper and lower, interconnected, at least partially overlapping, panels on the top of the mat and at least one automated extruder applying at least a second stream of weld-forming material over at least one seam formed between the panels on the bottom of the mat.

An anti-skid mat including a skid-resistant material exhibiting flexible properties and having a generally planar configuration with a length, width and thickness. A plurality of hinges or flex lines design into the material and which enable the material to conform to any irregular surface associated with the metal roof. The mat underside can include any or both of magnetic attracting or conformal adhering undersides such that placement of the material upon a sloping magnetic attracting or non-attracting roof securely supports the weight of a user standing on the mat without slippage relative to the roof.

A mat unit is formed from at least two layers ultrasonically welded together. Each layer is individually formed from non-vinyl nontoxic thermoplastic elastomer (TPE) material. In ultrasonically joining the two layers together, there is no need to use additional materials, such as adhesive (i.e., chemical attachment) or stitched thread (i.e., mechanical attachment) to form the joint/weld point. Once formed from the two layers, the mat unit has four quadrants and a plurality of longitudinal ribs integrally formed in the first layer positioned in the first and third quadrants, and a plurality of transverse ribs integrally formed in the first layer positioned in the second and fourth quadrants. Additionally, there are a plurality of longitudinal ribs integrally formed in the second layer positioned in the second and fourth quadrants, and a plurality of transverse ribs integrally formed in the second layer positioned in the first and third quadrants.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

Method of manufacturing mats for use with a plurality of top side seal members in a load-supporting surface includes at least one milling machine, router or thermoplastic mold forming at least one channel in the upper surface of each mat proximate to the outer edge of at least a first side thereof and configured to engage at least one dart of at least one of the seal members and a recess in each mat's upper surface around each respective channel and configured to seat at least part of one leg of at least one of the seal members.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

A method of manufacturing a folding mat includes: suctioning a first film onto a lower mold, in which a downwardly concave slit groove is formed at one end of a cavity such that a portion of the first film forms a unit fold part; inserting the unit filler over the first film; disposing a second film on an upper side of the lower mold to cover the unit filler; attaching the edge parts of the first and the second films together by using an upper mold mating with the lower mold; trimming an attachment part of the unit mats thus fabricated; fusing the unit fold part of the unit mat with the unit fold part of an adjacent unit mat; and fusing the attachment part of one of the two unit mats thus connected with the attachment part or the unit fold part of another unit mat.

An anti-skid mat including a skid-resistant material exhibiting flexible properties and having a generally planar configuration with a length, width and thickness. A plurality of hinges or flex lines design into the material and which enable the material to conform to any irregular surface associated with the metal roof. The mat underside can include any or both of magnetic attracting or conformal adhering undersides such that placement of the material upon a sloping magnetic attracting or non-attracting roof securely supports the weight of a user standing on the mat without slippage relative to the roof.