In a method for producing a material layer by an additive process, a first suspension with binding agent and solid particles is applied through a first template onto a base area to obtain a first green body, thereby reproducing by the first template a first material region of a first material to form a magnetic flux-conductive region with a first magnetic permeability ?r>50. A second suspension with binding agent and solid particles is applied through a second template onto a base area to obtain a second green body, thereby reproducing by the second template a second material region of a second material to form a flux-blocking region with a second magnetic permeability ?r<5. The first and second green bodies are joined and a permanent, material-bonded cohesion between the first and second green bodies and the solid particles is created by heating and/or by compaction.

A rotor core manufacturing method and system allow for molding permanent magnets in an unmolded rotor core to provide an electric motor molded rotor core. The unmolded rotor core includes a shaft and rotor core body having a central through-hole along a longitudinal axis, magnet cavities around the axis with magnets therein. The shaft lies in the central through-hole and projects therefrom, and the molded rotor core includes the rotor core body having the magnets fixed in the cavities. The method includes inserting an unmolded rotor core between the first and second molds of a rotor core molding system; moving the molds together to clamp the rotor core body of the unmolded rotor core with a predetermined pressure; providing a molding material into the magnet cavities; letting the molding material cure within the magnet cavities to a molded rotor core; opening the molds and removing the molded rotor core.

A flexible molding process and system for a magnetic pole protective layer. The molding process is as follows: assembling magnet steels at respective positions on a side wall surface of a magnetic yoke, laying a reinforcing material and a vacuum bag in the listed sequence on the magnet steel and the side wall surface of the magnetic yoke, wherein the vacuum bag, the magnet steels and the side wall surface of the magnetic yoke form a sealed system; performing an impregnation process, including vacuumizing the sealed system to allow the impregnation liquid to be injected into the sealed system, to achieve infiltration and impregnation; heating the sealed system and/or emitting ultrasonic waves to the sealed system while performing the impregnation process; and performing a curing process after the impregnation process, wherein the impregnation liquid and the reinforcing material are cured to form a protective layer.

A brushed motor includes a shaft inserted in a cylindrical stator, a rotor including a core provided on an outer circumference of the shaft to face the stator and a coil having a distributed winding structure wound around teeth of the core, a commutator provided on one end of the shaft, and electrically connected with the coil by a wire drawn from coil end parts of the coil, a resin molded part covering the coil end parts and a hooking portions for the wire of the commutator, and a brush in contact with an outer circumference of the commutator. A width of a gap between the resin molded part and the brush is set to a value larger than a scattering distance of a spark generated between the commutator and the brush.

A rotor manufacturing method, which is method for manufacturing a rotor that includes a rotor core and a magnet inserted into a slot formed in the rotor core, includes a magnet-insertion step of inserting the magnet into the slot; and a fixing-material-injection step of injecting a fixing material into a space between an inner surface of the slot and the magnet from a plurality of fixing-material-injection portions of the slot. In the fixing-material-injection step, a time for starting injection of the fixing material into the slot is made to differ among the plurality of fixing-material-injection portions.

To prevent the creation of unnecessary resin from the resin used for fixing the magnet, a device for manufacturing a magnet embedded core including a magnet embedded in resin filling a magnet insertion hole (104) extending axially in a motor core comprises a resin charging device (80) configured to charge the resin (114) in solid form into the magnet insertion hole (104), a magnet insertion device (90) configured to insert the magnet (110) into the magnet insertion hole (104), and a heating device (70) configured to heat the motor core (101) to melt the resin (114) in solid form received in the magnet insertion hole (104).

An embodiment of the present invention relates to a motor assembly in which a rotor comprises: a rotor frame including a bottom surface having a rotating shaft at the center thereof and a side wall extending from the circumference of the bottom surface to surround the rotor in a circumferential direction; a plurality of cores disposed at the side wall along the circumferential direction; a plurality of permanent magnets disposed at the side wall along the circumferential direction and disposed between the plurality of cores, respectively; and an outer ring disposed at an outer surface, which is the opposite to the center of the rotor frame, along the circumferential direction, of the side wall, wherein the outer ring may be disposed apart from the plurality of cores and have the side wall therebetween. Various other embodiments may also be possible.

Disclosed is a rotor for a compressible fluid pump, in particular a blood pump that can be introduced into a patient's body through a blood vessel; said rotor comprises one or more impeller elements, is compressible and expansible between an expanded state and a compressed state, is made at least in part of a fiber-reinforced plastic material, is provided for rotating about an axis of rotation, and is characterized in that in the expanded state of the rotor, a first percentage, i.e. more than 30%, in particular more than 50%, of the fibers runs substantially straight between the first end (10a, 11a, 13a) thereof lying closest to the axis of rotation and a second end lying further away from the axis of rotation. According to the invention, the rotor retains its shape very well even when subjected to repeated mechanical stress.

An active part of an electrical machine, such as a rotor or a stator, an electrical machine having the active part, which has a main body and a winding that is surrounded by an encapsulation compound, where the encapsulation compound has at least three regions, where the winding extends through the main body in a slot in a first region, where the winding surrounded by the encapsulation compound projects out of the main body at least in a third region, and which has at least a second region arranged between the first region and the third region in the active part, where the encapsulation compound has a different composition in the second region than in the first region or the third region.

This rotor core manufacturing method includes a step of retracting a resin injection portion of a resin injection apparatus relative to a stacked core that remains pressed by a jig, while maintaining a resin material stored in the resin injection portion in a molten state.