A rotor core manufacturing method and system allow for molding permanent magnets in an unmolded rotor core to provide an electric motor molded rotor core. The unmolded rotor core includes a shaft and rotor core body having a central through-hole along a longitudinal axis, magnet cavities around the axis with magnets therein. The shaft lies in the central through-hole and projects therefrom, and the molded rotor core includes the rotor core body having the magnets fixed in the cavities. The method includes inserting an unmolded rotor core between the first and second molds of a rotor core molding system; moving the molds together to clamp the rotor core body of the unmolded rotor core with a predetermined pressure; providing a molding material into the magnet cavities; letting the molding material cure within the magnet cavities to a molded rotor core; opening the molds and removing the molded rotor core.

A method of forming a rotor for an ACM, having steps of forming a base having: a first section adjacent to an ACM diffuser shroud when installed; a second section forming a seal disposed against an ACM aft frame member when installed; a third section connected to an ACM compressor rotor shaft when installed; a fourth section connected to an ACM tie rod when installed; a fifth section between the second and fourth sections, forming the base includes: printing thermoplastic polymer surfaces from thermoplastic polymers disposed against each other, the thermoplastic polymer surfaces having different CTEs; forming a lower support section on the base by printing along the discrete sections a mixture of a third thermoplastic polymer and a catalyst formed with metal; and forming an upper support section on the rotor by depositing on the lower support section along the discrete sections, via electrolysis deposition, a metallic coating.

A method of resin-sealing a laminated core, including inserting permanent magnets 24 into magnet insertion holes 18 of a core body 15, pressing the body 15 with upper and lower dies 11, 12, and injecting resin 29 to the holes 18 from a resin reservoir 17 of the die 11 or 12 via a runner 19 in a removable cull plate 14, one end of the runner 19 having plural resin injection holes 33, 34 per hole 18. The resin 29 presses the magnets 24 in the holes 18 to one sides in a radial direction of the holes 18. Thereby, resin-sealing is performed using the plate 14 and the magnets 24 are arranged in radially outward or inward sides even with narrow gaps between the magnets 24 and the holes 18 or without resin injection holes in centers in a width direction of the holes 18.

This disclosure relates to a method of manufacturing a laminated core including a plurality of poles arranged side by side in a circumferential direction, each pole having three or more magnet housing holes and magnets housed in the magnet housing holes. The manufacturing method includes: a step of preparing a lamination having the magnet housing holes; a step of injecting sealing resin into a pair of magnet housing holes arranged at symmetric positions with respect to a line extending in a radial direction of the lamination, with the magnets being disposed in the pair of respective magnet housing holes; and a step of injecting sealing resin into another magnet housing hole, with the magnet being disposed in the magnet housing hole.

A rotor includes a rotor core having magnet holes that open to both sides in an axial direction, and magnets placed in the magnet holes. A method for manufacturing the rotor includes: the placing step of placing a material of the magnets containing at least magnetic particles in the magnet holes; and the forming step of forming compacts by compressing the material of the magnets in the magnet holes in the axial direction of the rotor with punch members by using the rotor core as a part of a forming die.

A method for controlling a resin molding apparatus includes causing the resin molding apparatus to execute, as a single molding cycle, a series of steps including a molding step that molds a resin portion using a molding unit and a measuring-holding step that measures a resin material using a measuring-holding unit and holds the resin material subsequent to the molding step. The method also includes controlling operation of the resin molding apparatus such that the measuring-holding unit does not measure or hold the resin material in a final one of molding cycles that are executed repeatedly a predetermined number of times.

A method of producing an iron core product may include: substantially simultaneously putting resin materials into each of a plurality of first accommodating portions formed in a heating portion; substantially simultaneously initiating heating, by the heating portion, of the resin materials disposed in the first accommodating portions; and supplying a molten resin from the first accommodating portions to resin forming regions provided in a core body.

This rotor core manufacturing method includes a step of moving a stacked core that remains mounted to a jig and that has a resin material injected in a magnet holding portion, from a resin injection apparatus to a curing heater apparatus that is separate from the resin injection apparatus, and a step of curing the resin material in the magnet holding portion by heating the stacked core in the curing heater apparatus.

A transfer molding system includes a plurality of resin receptacles selectively movable by a resin support into registration with a first actuator for dispensing resin material through a transfer manifold and into a component core. Two or more component cores are supported on a core support for selective movement to a position for receiving resin material dispensed through the manifold. The resin receptacles and manifold may be controllably heated to melt the resin material and maintain temperatures to facilitate resin transfer into the component cores.

The invention relates to a rotor for a compressible fluid pump, in particular a blood pump that can be introduced through a blood vessel into a patient's body, wherein said rotor comprises one or more conveying elements (15), is compressible and expandable between a first compressed state and a second radially expanded state, is made at least partially from a plastic reinforced with reinforcing elements, in particular fibers (10, 11, 13, 18, 19, 55, 56, 62, 63) and is provided for rotation about an axis of rotation (14). According to the invention, the rotor is tensioned in the first, compressed state and free from external stresses in the second, expanded state. A third state exists, which the rotor (42) occupies in the operating state under load. The reinforcing elements, in particular fibers, extend in the rotor in the third state at least in sections in a stretched manner.