A non-contact jet valve applicator is used to inject sealant into a joint of an ammunition cartridge, including a circumferential case mouth joint and/or primer cup joint. A sealant is selected with adhesive properties to set a pull strength of the cartridge. In a crimped cartridge, the pull strength set by the adhesive sealant is greater than a pull strength otherwise generated by the crimp.

A canister for storing and launching a self-propelled projectile comprises: a) an inner layer comprising an aluminum foil; b) a top layer consisting of an injected thermoplastic polymer; and c) optionally, a primer and/or a topcoat.

A metal or alloy insert may be used to reinforce the lip area of a firearm ammunition magazine. The metal or alloy insert may be positioned at the top of the magazine and on the interior of the magazine body, and may be overmolded by a polymer during the molding process to manufacture the magazine body.

An explosive device, such as a missile, artillery round, aerial bomb, mortar round, or mine, that utilizes a wall structure that upon detonation provides displacement of smaller fragments interstitially between larger fragments. The displacement of the smaller fragments into the interstitial spaces at detonation creates an expanding fragmentation curtain that momentarily contains expanding gases to increase the impulse pressure of the explosion, thereby increasing the kinetic energy imparted to the fragments. In some embodiments, the wall structure includes ordered layers of preformed metal fragments encased in binder material that suspends the fragments in a desired arrangement prior to detonation.

Methods of making molded objects, such as composite ammunition casings for firearms, are disclosed. Apparatus for performing methods of making molded objects, such as composite ammunition casings for firearms, are also disclosed. Molded objects, such as composite ammunition casings for firearms, are further disclosed.

An insert for a high strength polymer-based cartridge casing can include an outside, an inside formed within the insert, and a back end disposed at a rear of the cartridge casing. The back end includes a rim and groove disposed around the outside of the insert and a primer pocket disposed inside the back end. Also included is a front end, opposite the back end, having an overmolded area disposed around the outside of the insert above the primer pocket and a basin, having a depth, formed inside the overmolded area. A flash hole can be included inside the insert and communicating between the primer pocket and the basin. The flash hole has a perimeter and a ring disposed around the perimeter of the flash hole, including a height starting at a bottom of the basin, disposed toward the front end, and less than the depth of the basin.

A metal or alloy insert may be used to reinforce the lip area of a firearm ammunition magazine. The metal or alloy insert may be positioned at the top of the magazine and on the interior of the magazine body, and may be overmolded by a polymer during the molding process to manufacture the magazine body.

An insert for a high strength polymer-based cartridge casing can include an outside, an inside formed within the insert, and a back end disposed at a rear of the cartridge casing. The back end includes a rim and groove disposed around the outside of the insert and a primer pocket disposed inside the back end. Also included is a front end, opposite the back end, having an overmolded area disposed around the outside of the insert above the primer pocket and a basin, having a depth, formed inside the overmolded area. A flash hole can be included inside the insert and communicating between the primer pocket and the basin. The flash hole has a perimeter and a ring disposed around the perimeter of the flash hole, including a height starting at a bottom of the basin, disposed toward the front end, and less than the depth of the basin.

An insert for a high strength polymer-based cartridge casing can include an outside, an inside formed within the insert, and a back end disposed at a rear of the cartridge casing. The back end includes a rim and groove disposed around the outside of the insert and a primer pocket disposed inside the back end. Also included is a front end, opposite the back end, having an overmolded area disposed around the outside of the insert above the primer pocket and a basin, having a depth, formed inside the overmolded area. A flash hole can be included inside the insert and communicating between the primer pocket and the basin. The flash hole has a perimeter and a ring disposed around the perimeter of the flash hole, including a height starting at a bottom of the basin, disposed toward the front end, and less than the depth of the basin.

A magazine may include a body comprising a magazine catch, and an insert in which the insert may be positioned on an upper portion of an interior of the body, the insert may include a magazine catch extension, the magazine catch extension may bend outward away from the body to reinforce the magazine catch, and the insert may be formed of a metal, an alloy, or combinations thereof.