It is generally a goal to reduce the height dimension of a case-making device. A case-making device 90 comprises a box-sheet-holding part 10 and an extraction part 20. The box-sheet-holding part 10 holds a plurality of box sheets S to be processed into container boxes B such that the box sheets S extend in an upright direction UR. The extraction part 20 extracts one box sheet S from the box-sheet-holding part 10. An upright-direction UR dimension of the box sheet S is a first dimension H1. The extraction part 20 moves the box sheet S in the upright direction UR by a second dimension H2 shorter than the first dimension H1.

A presser assembly is provided for supporting a carton blank. The presser assembly includes a housing having a cavity formed therein. A presser plunger is telescopically received in the housing. The presser plunger is slidable between a first retracted position wherein the presser plunger is at least substantially received with the cavity in the housing and an extended position wherein the presser plunger projects from the open end of the housing. A magnetic biasing structure urges the presser plunger toward the extended position.

Methods and apparatus for forming containers from container blanks are provided. An apparatus comprises a blank holding apparatus operable to releasably hold a plurality of carton blanks in a first configuration. The apparatus also has a rotary apparatus operable to rotate an engagement device along a rotational path from a first retrieval location where the engagement device is operable to engage with and retrieve a blank from the plurality of blanks held in the blank holding apparatus, to a second operational location. The apparatus also has a movement apparatus inter-connected to the rotary apparatus. The movement apparatus is operable to move the rotary apparatus and the engagement device with the engaged blank away from the blank holding apparatus, which may be translational movement away from the blank holding apparatus.

A normalizing system for use with a case former, the system's components function and use are provided. Components of the system include a frame that defines a blank magazine area and a case forming area. Case pickers within the blank magazine area are configured to engage and lift a top-most case blank from the magazine. The pickers transfer the blank to left and right clamp assemblies, which grasp respective edges of the blank and then advance the blank toward the case forming area along a linear pathway. Alignment sensors positioned across the pathway detect if the case blank is in alignment as determined by the value of the angle(s) that the leading edge of the blank forms where it intersects each of the alignment sensors. If misalignment is detected, servos which control the rate of advancement of the clamp assemblies, adjust that rate to bring the blank back into alignment.

Provided herein is a machine for forming a container from a blank including a tray and a lid. The machine has an upstream end where the blank is loaded and a downstream end where the container is discharged and includes a frame, a pre-forming assembly, and a mandrel assembly. The pre-forming assembly is configured to partially form the lid and the tray by folding each of a plurality of side panels of the blank and further form the tray by partially folding a front panel assembly of the blank, the front panel assembly including a front panel and a roll-over panel. The mandrel assembly is mounted to the frame and configured to engage a bottom panel of the tray to form each of a plurality of corners of the tray and fold the roll-over panel to form a front wall of the container.

A method of making a double-wall cup having an inner cup defining an inner wall and an outer wrapper defining an outer wall, the method comprising applying an adhesive on the inner wall, holding a portion of the wrapper, at a location between opposing ends of the wrapper, in contact with the adhesive while in spaced relationship with the inner wall to define a spaced condition, and wrapping the wrapper about the inner wall.

A normalizing system for use with a case former, the system's components function and use are provided. Components of the system include a frame that defines a blank magazine area and a case forming area. Case pickers within the blank magazine area are configured to engage and lift a top-most case blank from the magazine. The pickers transfer the blank to left and right clamp assemblies, which grasp respective edges of the blank and then advance the blank toward the case forming area along a linear pathway. Alignment sensors positioned across the pathway detect if the case blank is in alignment as determined by the value of the angle(s) that the leading edge of the blank forms where it intersects each of the alignment sensors. If misalignment is detected, servos which control the rate of advancement of the clamp assemblies, adjust that rate to bring the blank back into alignment.

A machine for forming a carton from a carton blank using a forming cavity uses at least one gripper for gripping and transporting the carton blank toward the forming cavity along a path of travel (such as from the hopper to a transporter in a linear fashion). A plurality of grippers may be provided for gripping and transporting the carton blank toward the forming cavity along the path of travel. The or each gripper may be adapted for gripping a lateral side of the carton blank, and the gripper(s) may be connected to a transporter adapted for moving in a reciprocal fashion along a linear path of travel. The machine may also include a forming cavity adapted for being raised and lowered, as well as a low level hopper for holding the carton blanks such that each is raised to associate with the gripper(s). Related methods are also disclosed.

A container forming apparatus for forming a container from a blank includes a blank transfer station including an adhesive assembly having a plurality of adhesive applicators, and a compression station downstream of the blank transfer station, the compression station including a vertically movable mandrel and a forming tool below the mandrel. The forming tool defines a cavity therein and has an inner profile complementary in shape to an outer profile of the mandrel. Hot-melt adhesive is applied to an interior surface of the blank as the blank is transferred through the adhesive assembly. The blank is positioned beneath the mandrel, and the mandrel drives the blank downward into the cavity of forming tool. Side and end compression plates consecutively fold side and end flange panels, and the formed container includes a fully formed top flange.

A presser assembly is provided for supporting a carton blank. The presser assembly includes a housing having a cavity formed therein. A presser plunger is telescopically received in the housing. The presser plunger is slidable between a first retracted position wherein the presser plunger is at least substantially received with the cavity in the housing and an extended position wherein the presser plunger projects from the open end of the housing. A magnetic biasing structure urges the presser plunger toward the extended position.